Mobile Crushing Plant Cases

Explore Zhongxin Heavy Industry’s tracked and wheeled mobile crushing plant project sites worldwide. Access real-world site photos, working videos, equipment configurations, and production throughput data for open-pit mining, aggregate quarrying, and construction waste recycling applications.

Mobile Crushing Plant Case Study: Wheel-Mounted Jaw & XHP Multi-Cylinder Cone Crusher Line

Discover how our high-capacity mobile crushing and screening solution delivers exceptional efficiency, superior cubic particle shape, and maximum flexibility for challenging hard-rock quarrying and mining operations. Designed for rapid deployment and seamless mobility, this plant features a heavy-duty mobile primary jaw crusher paired with an XHP multi-cylinder hydraulic cone crusher and an integrated multi-deck vibrating screen. Together, this multi-stage system eliminates the need for fixed concrete foundations, reduces site setup times, and optimizes operational efficiency across demanding job sites.

Mineral de oro

High-Efficiency Semi-Mobile Hard Rock Crushing & Screening Plant

This high-capacity mobile crushing plant is engineered for hard rock crushing, quarry aggregate production, and mining projects. Built on heavy-duty wheeled chassis, the multi-stage crushing system seamlessly integrates primary crushing, fine crushing, and multi-layer screening into a highly flexible and efficient modular unit.

Core Equipment Configuration:

Primary Stage: Wheeled Mobile Jaw Crusher Station (Feed Hopper + Vibrating Feeder + Heavy-duty Jaw Crusher).

Secondary Stage & Screening: Wheeled Mobile Cone Crusher & Screening Station (XHP Multi-Cylinder Hydraulic Cone Crusher + Heavy-duty Vibrating Screen).

Material Transport: Heavy-duty Belt Conveyor System.


Optimized Process Flow for Maximum Yield

1.Primary Crushing (Mobile Jaw Crusher): Large raw stones are loaded into the feeder hopper and evenly fed into the primary mobile jaw crusher. The primary station quickly reduces raw material size with exceptional crushing force.

2.Secondary Fine Crushing (XHP Multi-Cylinder Hydraulic Cone Crusher): The primary crushed material is conveyed directly into the XHP multi-cylinder hydraulic cone crusher. Featuring laminated crushing chamber technology, the XHP cone crusher delivers superior cubic particle shape, high capacity, and low energy consumption even when processing abrasive materials like granite or basalt.

3.Multi-Deck Screening (Vibrating Screen): The crushed material enters the high-amplitude vibrating screen mounted on the same mobile chassis. Products meeting size specifications are conveyed to aggregate stockpiles, while oversized particles are automatically returned for re-crushing in a closed-loop system.


Key Features & Technical Advantages

Technical FeatureAdvantage & Performance Specification
High Mobility & Rapid DeploymentBuilt on a heavy-duty wheel chassis with optimized transport dimensions, allowing rapid site relocation and eliminating costly concrete foundation work.
XHP Multi-Cylinder AdvantageCombines high rotational speed and an optimized stroke to deliver maximum crushing force, superior cubic aggregate shape, and automatic hydraulic tramp release/clearing.
Integrated Screening EfficiencyFeatures a heavy-duty multi-deck inclined vibrating screen mounted on the same mobile chassis, drastically reducing foot-print area and logistical setup time.
Energy Savings & Low MaintenanceEquipped with highly wear-resistant alloy liners and an optimized electric-drive motor system to minimize fuel consumption, lower operational costs, and extend service intervals.


Related Solution

Crushing and mineral processing setups that actually handle hard rock, fines, and wet material. See our stationary, mobile, and modular lines for mining and aggregates.

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Common Problems

This section is designed to address the most pressing inquiries customers may have regarding the daily operation, maintenance, product advantages, and after-sales service of our cone crushers. Our aim is to help you gain a comprehensive understanding of our overall capabilities and enable you to make informed decisions for your projects.

This semi-mobile crushing plant consists of a primary wheeled mobile jaw crusher station (equipped with a feed hopper, vibrating feeder, and heavy-duty jaw crusher) and a secondary mobile cone crusher & screening station (featuring an XHP multi-cylinder hydraulic cone crusher integrated with a multi-deck vibrating screen and conveyor system).

The XHP multi-cylinder hydraulic cone crusher utilizes inter-particle laminated crushing technology combined with optimized throw and high speed. This delivers a higher crushing ratio, increased production capacity, better cubic product shape, and superior performance when handling ultra-hard, abrasive rocks such as granite, basalt, and river pebbles.

A mobile crushing plant eliminates the need for expensive concrete foundations, significantly reduces site preparation time, and allows rapid transit between jobsites. It also lowers material transportation costs by allowing on-site crushing directly at the quarry face or demolition site.

The heavy-duty vibrating screen is mounted on the same mobile chassis as the XHP cone crusher. Crushed material from the cone crusher is fed directly onto the screen, which separates finished product sizes onto side conveyors while automatically returning oversized material back to the cone crusher in a closed-loop system.

Yes. The primary mobile jaw crusher handles initial large feed sizes, while the secondary XHP multi-cylinder cone crusher is specifically engineered for crushing high-hardness and abrasive rocks like quartz, granite, basalt, and iron ore with minimal liner wear.

Output size is controlled through two main mechanisms: adjusting the hydraulic discharge opening (CSS) on the XHP multi-cylinder cone crusher via its automated control system, and changing the mesh sizes on the multi-deck vibrating screen to match customer specification requirements.

Depending on the raw material hardness, feed size, and finished aggregate requirements, Zhongxin Heavy Industry configures custom mobile crushing plants with capacities ranging from 50 TPH to 500 TPH (tons per hour).

Yes. The station features an electric-drive motor system that can be powered directly by the local power grid to reduce operating costs, or connected to an external diesel generator set for remote off-grid mining and quarrying operations.

OPTIMIZING PRODUCTION & EXTENDING EQUIPMENT LIFE

Choosing Zhongxin genuine wear parts reduces downtime and significantly boosts your mining operation's ROI.

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Preventive Maintenance

We help clients develop maintenance plans to solve issues before wear affects production.

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Custom Wear Materials

We offer customized parts for materials like granite or gold ore, increasing wear resistance by 30%.

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Leveraging our optimized supply chain, we promise the fastest delivery of parts to global sites.

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