Crawler Screening and Crushing Station

Capacity

100 - 500 TPH

Max. Feed Size

500 mm

High-Capacity Output: Delivers a maximum production capacity of 100–500 TPH, perfectly optimized for high-volume aggregate processing.

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What is a tracked screening and crushing station?

◎The Crawler Screening and Crushing Station is a self-propelled, track-mounted mobile processing unit designed for flexible crushing and screening operations. Its tracked chassis allows the plant to move directly to the job site without transportation equipment or permanent foundation work, enabling rapid deployment and reducing project setup time.

◎Built for high-capacity operations, the mobile crushing and screening plant delivers efficient screening accuracy and stable throughput in demanding working conditions. The robust crawler chassis provides reliable mobility and stability on uneven terrain, allowing the equipment to operate effectively at remote or difficult-to-access sites.

◎With a compact and space-saving design, the crawler screening and crushing station is especially suitable for confined job sites such as urban demolition projects, tunnel construction, mountainous roads, and other infrastructure applications.

◎Combining excellent mobility, quick installation, stable performance, and flexible on-site operation, it provides an efficient and cost-effective solution for modern crushing and screening projects.

Core Advantages & Engineering Features

◎Excellent Mobility
The crawler-mounted design enables the station to move easily between working areas without additional transport equipment, making it ideal for changing job sites and complex terrain.

◎Fast Installation & Operation
The integrated mobile structure reduces foundation and installation requirements. Remote control operation makes machine movement and positioning quick and convenient.

◎High Screening Efficiency
The optimized screening system provides accurate separation, stable output, and consistent aggregate sizing, supporting efficient high-volume material processing.

◎Compact & Flexible Design
Its compact footprint allows the station to operate in confined spaces and difficult-to-access locations, including urban demolition sites, tunnels, and mountainous projects.

◎Lower Operating Costs
Reduced transportation, foundation, and material-handling requirements help lower overall project costs while improving equipment utilization.

◎Reliable & Eco-Friendly
The heavy-duty crawler chassis provides stable operation in demanding conditions, while integrated dust and noise reduction systems help meet environmental requirements.

Track-mounted mobile screening station operating in quarry stone crushing and grading

Category	Item	LTS12T	LTS15D	LTS15T	LTS18D	LTS18T	LTS21D	LTS21T	LTS24T
Model	Plant Power(kW)	31.7+37.5	39.5+45	45.7+45	48.5+45	54.7+75	52.5+75	58.7+75	73.7+75
Capacity(t/h)	30-120	100-300	100-300	150-350	150-350	200-400	200-400	250-450
Weight(t)	25	28	32	33	36	35	38	42
LWH Size(mm)	13000×2900×3400	14000×3200×3400	14000×3200×3600	15500×3400×3600	15500×3400×3800	15500×3600×3600	15500×3600×3800	15500×3900×3900
Belt Feeder	Size(mm)	800×9000	1000×11000	1000×11000	1000×15000	1000×15000	1000×15000	1000×15000	1200×15000
Volume(m³)	3	3.5	3.5	4	4	4	4	5
Motor Power(kW)	5.5	11	11	11	11	15	15	22
Vibrating Screen	Model	3YKS1237	2YKS1548	3YKS1548	2YKS1860	3YKS1860	2YKS2160	3YKS2160	3YKS2460
Motor Power(kW)	11	15	15	22	22	22	22	30
The 1st Layer Discharge Belt	Size(mm)	B500×5500	B500×6500	B500×6500	B500×6500	B500×6500	B650×7500	B650×7500	B650×7500
Discharge Height(mm)	2600	2800	2800	2800	2800	2800	2800	2800
Motor Power(kW)	3	4	4	4	4	4	4	4
The 2nd Layer Discharge Belt	Size(mm)	B500×6500	B500×7500	B500×7500	B500×7500	B500×7500	B650×7500	B650×7500	B650×7500
Discharge Height(mm)	2600	3200	3200	3200	3200	3200	3200	3200
Motor Power(kW)	3	4	4	4	4	4	4	4
The 3rd Layer Discharge Belt	Size(mm)	B500×6500	——	B500×7500	——	B500×7500	——	B650×7500	B650×7500
Discharge Height(mm)	2600	——	3200	——	3200	——	3200	3200
Motor Power(kW)	3	——	4	——	4	——	4	4
Transfer Belt	Size(mm)	B500×2500	——	B500×2500	——	B500×2800	——	B650×2800	B650×2800
Discharge Height(mm)	2000	——	2200	——	2200	——	2200	2200
Motor Power(kW)	2.2	——	2.2	——	2.2	——	2.2	2.2
Under-Screen Belt	Size(mm)	B800×6500	B800×8500	B800×8500	B1000×10000	B1000×10000	B1000×10000	B1000×10000	B1200×10000
Discharge Height(mm)	2800	3200	3200	3700	3700	3700	3700	3700
Motor Power(kW)	4	5.5	5.5	7.5	7.5	7.5	7.5	7.5
Driving Mode	—	Dual-power Assembly Diesel--electricity	Dual-power Assembly Diesel--electricity	Dual-power Assembly Diesel--electricity	Dual-power Assembly Diesel--electricity	Dual-power Assembly Diesel--electricity	Dual-power Assembly Diesel--electricity	Dual-power Assembly Diesel--electricity	Dual-power Assembly Diesel--electricity

Common Problems

This section is designed to address the most pressing inquiries customers may have regarding the daily operation, maintenance, product advantages, and after-sales service of our machine. Our aim is to help you gain a comprehensive understanding of our overall capabilities and enable you to make informed decisions for your projects.

The crawler screening and crushing station price generally ranges from $150,000 to $800,000+, depending on the capacity, configuration (jaw, cone, or impact), and brand. To get an accurate quotation for your quarry or recycling project, please contact our team for a customized, cost-effective solution.

A tracked mobile crusher is better for projects requiring flexibility, rapid setup, and frequent site relocation, as it eliminates foundation costs. A stationary crushing plant is preferred for long-term, high-capacity operations (over 5–10 years) at a single location. For most modern contractor and recycling jobs, mobile units offer a faster return on investment (ROI).

To choose the best construction waste recycling equipment, look for a crawler impact crushing station equipped with a magnetic separator and a heavy-duty screen. The impact crusher is ideal for concrete and asphalt, as it effectively separates rebar and produces high-quality recycled aggregates.

The maximum production capacity of a professional tracked rock crusher can range from 100 to 500 tons per hour (TPH). The actual output depends on the material hardness, moisture content, and the desired final aggregate size.

A crawler mobile crusher overheating is usually caused by a clogged hydraulic oil cooler, insufficient lubricants, or extended overloading. To fix it, clean the cooling radiator immediately, check the hydraulic oil level, and ensure the feed rate matches the machine’s rated capacity.

Yes, a crawler screening plant can handle wet materials if configured with specialized media, such as anti-clogging piano wire screens or braying decks. For highly sticky materials, a soil stabilization or heavy-duty scalping screen is recommended to prevent blinding and maintain high efficiency.

Key safety specs for an operating mobile screening plant include: ensuring all emergency stop buttons are functional, wearing standard PPE, maintaining a safe distance during wireless remote operation, and never performing maintenance while the conveyors or crushers are running.

When looking for reliable tracked screening and crushing station manufacturers, it is vital to check their CE/ISO certifications, global after-sales service network, and customer testimonials. As a leading manufacturer, we offer heavy-duty mobile equipment with full parts support worldwide.

COMPREHENSIVE SERVICE & GENUINE SPARE PARTS

Zhongxin Heavy Industry provides not only high-performance equipment but also full life-cycle support solutions.

Genuine OEM Wear Parts & Spare Parts Support

Maximize the lifespan of your heavy machinery with our genuine mobile crusher spare parts. We stock a full inventory of high-manganese wear parts, including jaw plates, blow bars, cone liners, and high-tensile screen meshes. Engineered for precise fit and superior wear resistance, our OEM parts minimize maintenance downtime in harsh quarry and mining environments.

Global On-Site Support & Technical Service

We provide comprehensive after-sales service for mobile crushing plants, including on-site installation guidance, equipment commissioning, and professional operator training. Our global network of certified field engineers ensures your tracked screening and crushing equipment achieves maximum uptime, offering 24/7 remote technical assistance to troubleshoot any operational challenges.

Preventive Maintenance & Custom Lifecycle Programs

Avoid costly unexpected breakdowns with our tailored preventive maintenance programs for heavy equipment. Our experts help you establish optimal lubrication schedules, hydraulic oil inspection routines, and wear-monitoring protocols for your tracked mobile screen. Investing in scheduled lifecycle services significantly reduces your overall total cost of ownership (TCO).

Product Inquiry

Crawler Screening and Crushing Station

The Crawler Screening and Crushing Station is a self-propelled, track-mounted processing unit designed for maximum versatility and on-site efficiency. Engineered to eliminate the need for transportation and foundation works, this mobile crushing and screening plant can be driven directly to the job site, enabling rapid deployment and significant reductions in project lead times.

Built for high-capacity operations, the Crawler Screening and Crushing Station delivers exceptional screening accuracy and superior throughput, even in the most challenging environments. Its robust track chassis ensures stable performance across uneven terrain, while the compact, space-saving design makes it an ideal choice for confined job sites such as urban demolition zones, tunnel construction, and mountainous road projects.

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Crawler Screening and Crushing Station

What is a tracked screening and crushing station?

High-Efficiency Screening

All-Terrain Track Mobility

Intelligent Remote Control

Heavy-Duty Wear Resistance

Eco-Friendly Dust Suppression

What are the characteristics of tracked screening and crushing stations?

Versatile Industrial Applications

Core Advantages & Engineering Features

Product Photos

Specification

RECOMMENDED CRUSHING, SCREENING AND MINERAL PROCESSING EQUIPMENT

EXPLORE MORE PRODUCTION LINE SITE PROJECTS

Common Problems

COMPREHENSIVE SERVICE & GENUINE SPARE PARTS

Genuine OEM Wear Parts & Spare Parts Support

Global On-Site Support & Technical Service

Preventive Maintenance & Custom Lifecycle Programs

Product Inquiry

Our Website

Crawler Screening and Crushing Station

What is a tracked screening and crushing station?

High-Efficiency Screening

All-Terrain Track Mobility

Intelligent Remote Control

Heavy-Duty Wear Resistance

Eco-Friendly Dust Suppression

What are the characteristics of tracked screening and crushing stations?

Versatile Industrial Applications

Core Advantages & Engineering Features

Product Photos

Specification

RECOMMENDED CRUSHING, SCREENING AND MINERAL PROCESSING EQUIPMENT

EXPLORE MORE PRODUCTION LINE SITE PROJECTS

Common Problems

Q1:How much does a crawler screening and crushing station cost?

Q2:Tracked mobile crusher vs. stationary crushing plant: Which is better for mining?

Q3:How to choose the best mobile screening and crushing equipment for construction waste recycling?

Q4:What is the maximum production capacity of a tracked rock crusher per hour?

Q5:Why is my crawler mobile crusher overheating, and how to fix it?

Q6:Can a crawler screening plant handle sticky or wet materials?

Q7:What safety specifications should be followed when operating a mobile screening plant?

Q8:Where to find reliable tracked screening and crushing station manufacturers?

COMPREHENSIVE SERVICE & GENUINE SPARE PARTS

Genuine OEM Wear Parts & Spare Parts Support

Global On-Site Support & Technical Service

Preventive Maintenance & Custom Lifecycle Programs

Product Inquiry

Cookies