Jiaozuo Zhongxin Heavy Industrial Machinery Co.,Ltd.
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Crawler Screening and Crushing Station

Capacity
100 - 500 TPH
Max. Feed Size
500 mm

High-Capacity Output:: Delivers a maximum production capacity of 100–500 TPH, perfectly optimized for high-volume aggregate processing.

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Crawler Screening and Crushing Station
● 15s Quick consultation | ● 1h Technical guidance | ● 32h Quotation + drawing | ● 365d Exclusive customer service
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What is a tracked screening and crushing station?

The Crawler Screening and Crushing Station is a self-propelled, track-mounted processing unit designed for maximum versatility and on-site efficiency. Engineered to eliminate the need for transportation and foundation works, this mobile crushing and screening plant can be driven directly to the job site, enabling rapid deployment and significant reductions in project lead times.

Built for high-capacity operations, the Crawler Screening and Crushing Station delivers exceptional screening accuracy and superior throughput, even in the most challenging environments. Its robust track chassis ensures stable performance across uneven terrain, while the compact, space-saving design makes it an ideal choice for confined job sites such as urban demolition zones, tunnel construction, and mountainous road projects.

Crawler Screening and Crushing Station
Crawler Screening and Crushing Station

High-Efficiency Screening

Features an optimized screen box design that maximizes material separation accuracy and hourly output.

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All-Terrain Track Mobility

Equipped with a heavy-duty, rugged crawler chassis designed for seamless navigation across complex mining terrains and rapid jobsite relocation. It eliminates the need for concrete foundations, ensuring your aggregate processing setup is production-ready in minutes.

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Intelligent Remote Control

Utilizes an advanced wireless remote control system for precise, safe, and highly efficient on-site maneuvering and loading.

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Heavy-Duty Wear Resistance

Built with premium, wear-resistant steel components to withstand high-impact mineral screening and hard rock crushing.

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Eco-Friendly Dust Suppression

Integrated with localized spray systems and low-noise technology to strictly comply with strict urban environmental standards.

What are the characteristics of tracked screening and crushing stations?

Its robust track chassis ensures stable performance across uneven terrain, while the compact, space-saving design makes it an ideal choice for confined job sites such as urban demolition zones, tunnel construction, and mountainous road projects.

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Versatile Industrial Applications

Built for high-capacity operations, the Crawler Screening and Crushing Station delivers exceptional screening accuracy and superior throughput, even in the most challenging environments.

Our track-mounted processing systems are universally adaptable, addressing full industrial cycles from demolition reclamation to high-precision mining workflows:

Construction Waste Recycling: Transforms heavy concrete chunks, masonry debris, and old asphalt directly on-site into valuable, high-grade recycled base aggregates. It is an indispensable piece of construction waste recycling equipment.

Hard Rock Mining & Mineral Processing: Handles intense workloads with abrasive minerals, granite, limestone, and hard quartz, ensuring optimal pre-screening and continuous bulk feed in heavy-duty quarries.

Sand and Gravel Aggregate Production: Delivers precision-shaped gravel and sand production lines that strictly align with highway, railway, and commercial concrete standards for mobile aggregate production.

【Unlocking Operational Efficiency 】

Traditional stationary plants waste critical time and capital on cross-site haulage. By moving the processing station directly to the material face, our crawler mobile plant streamlines the operational chain. This eliminates mid-tier material handling costs, slashes transport emissions, and boosts overall project profitability from day one.

Looking for a Dependable Mobile Screening & Crushing Solution?

Contact our technical team today to receive comprehensive material testing, custom configuration choices, and a competitive factory-direct quotation!

Core Advantages & Engineering Features

By combining mobility, power, and flexibility, the Crawler Screening and Crushing Station fully meets the growing demand for on-site mobile screening and crushing solutions. It empowers contractors and quarry operators to reduce material handling costs, improve logistics efficiency, and respond quickly to changing project requirements—making it a future-proof investment for the aggregates industry.

Immediate Jobsite Deployment: Integrated heavy-duty crawler tracks allow direct entry to any site. Effortless self-loading via wireless remote controls slashes logistics downtime and transport costs.

Ultra-Compact Spatial Footprint: Purpose-built for spatial restrictions. It navigates narrow urban infrastructure projects and limited-access demolition zones safely and dynamically.

Optimized Screen Box Dynamics: Equipped with high-frequency screening technology that guarantees sharp material separation, clean aggregate sizing, and superior high-volume output.

Eco-Conscious Infrastructure: Incorporates localized heavy-duty dust suppression and sound-insulating enclosures to easily satisfy strict urban emissions and noise regulations.


Crawler Screening and Crushing Station

Product Photos

Crawler Screening and Crushing Station
Crawler Screening and Crushing Station
Crawler Screening and Crushing Station
Crawler Screening and Crushing Station
Crawler Screening and Crushing Station
Crawler Screening and Crushing Station
Crawler Screening and Crushing Station
Crawler Screening and Crushing Station
Crawler Screening and Crushing Station

Specification

CategoryItemLTS12TLTS15DLTS15TLTS18DLTS18TLTS21DLTS21TLTS24T
ModelPlant Power(kW)31.7+37.539.5+4545.7+4548.5+4554.7+7552.5+7558.7+7573.7+75
Capacity(t/h)30-120100-300100-300150-350150-350200-400200-400250-450
Weight(t)2528323336353842
LWH Size(mm)13000×2900×340014000×3200×340014000×3200×360015500×3400×360015500×3400×380015500×3600×360015500×3600×380015500×3900×3900
Belt FeederSize(mm)800×90001000×110001000×110001000×150001000×150001000×150001000×150001200×15000
Volume(m³)33.53.544445
Motor Power(kW)5.511111111151522
Vibrating ScreenModel3YKS12372YKS15483YKS15482YKS18603YKS18602YKS21603YKS21603YKS2460
Motor Power(kW)1115152222222230
The 1st Layer Discharge BeltSize(mm)B500×5500B500×6500B500×6500B500×6500B500×6500B650×7500B650×7500B650×7500
Discharge Height(mm)26002800280028002800280028002800
Motor Power(kW)34444444
The 2nd Layer Discharge BeltSize(mm)B500×6500B500×7500B500×7500B500×7500B500×7500B650×7500B650×7500B650×7500
Discharge Height(mm)26003200320032003200320032003200
Motor Power(kW)34444444
The 3rd Layer Discharge BeltSize(mm)B500×6500——B500×7500——B500×7500——B650×7500B650×7500
Discharge Height(mm)2600——3200——3200——32003200
Motor Power(kW)3——4——4——44
Transfer BeltSize(mm)B500×2500——B500×2500——B500×2800——B650×2800B650×2800
Discharge Height(mm)2000——2200——2200——22002200
Motor Power(kW)2.2——2.2——2.2——2.22.2
Under-Screen BeltSize(mm)B800×6500B800×8500B800×8500B1000×10000B1000×10000B1000×10000B1000×10000B1200×10000
Discharge Height(mm)28003200320037003700370037003700
Motor Power(kW)45.55.57.57.57.57.57.5
Driving Mode—Dual-power Assembly Diesel--electricityDual-power Assembly Diesel--electricityDual-power Assembly Diesel--electricityDual-power Assembly Diesel--electricityDual-power Assembly Diesel--electricityDual-power Assembly Diesel--electricityDual-power Assembly Diesel--electricityDual-power Assembly Diesel--electricity

Our Case

Jiaozuo Zhongxin® provides advanced crushing and screening equipment for industries involved in rock and mineral processing. From individual machines to mobile crushing units and complete processing plants, our solutions are designed to meet diverse production needs, supported by professional technical service and reliable after-sales support.

350 TPH Gravel Crushing & Sand Washing Plant in Complete Production Line
350 TPH Gravel Crushing & Sand Washing Plant in Complete Production Line
200 TPH Aggregate Stone Crushing Plant in the Philippines (Three-Stage Stationary Plant)
200 TPH Aggregate Stone Crushing Plant in the Philippines (Three-Stage Stationary Plant)
250tph Granite Crushing Plant Applied in Ethiopia
250tph Granite Crushing Plant Applied in Ethiopia

Common Problems

This section is designed to address the most pressing inquiries customers may have regarding the daily operation, maintenance, product advantages, and after-sales service of our cone crushers. Our aim is to help you gain a comprehensive understanding of our overall capabilities and enable you to make informed decisions for your projects.

The crawler screening and crushing station price generally ranges from $150,000 to $800,000+, depending on the capacity, configuration (jaw, cone, or impact), and brand. To get an accurate quotation for your quarry or recycling project, please contact our team for a customized, cost-effective solution.

A tracked mobile crusher is better for projects requiring flexibility, rapid setup, and frequent site relocation, as it eliminates foundation costs. A stationary crushing plant is preferred for long-term, high-capacity operations (over 5–10 years) at a single location. For most modern contractor and recycling jobs, mobile units offer a faster return on investment (ROI).

To choose the best construction waste recycling equipment, look for a crawler impact crushing station equipped with a magnetic separator and a heavy-duty screen. The impact crusher is ideal for concrete and asphalt, as it effectively separates rebar and produces high-quality recycled aggregates.

The maximum production capacity of a professional tracked rock crusher can range from 100 to 500 tons per hour (TPH). The actual output depends on the material hardness, moisture content, and the desired final aggregate size.

A crawler mobile crusher overheating is usually caused by a clogged hydraulic oil cooler, insufficient lubricants, or extended overloading. To fix it, clean the cooling radiator immediately, check the hydraulic oil level, and ensure the feed rate matches the machine’s rated capacity.

Yes, a crawler screening plant can handle wet materials if configured with specialized media, such as anti-clogging piano wire screens or braying decks. For highly sticky materials, a soil stabilization or heavy-duty scalping screen is recommended to prevent blinding and maintain high efficiency.

Key safety specs for an operating mobile screening plant include: ensuring all emergency stop buttons are functional, wearing standard PPE, maintaining a safe distance during wireless remote operation, and never performing maintenance while the conveyors or crushers are running.

When looking for reliable tracked screening and crushing station manufacturers, it is vital to check their CE/ISO certifications, global after-sales service network, and customer testimonials. As a leading manufacturer, we offer heavy-duty mobile equipment with full parts support worldwide.

COMPREHENSIVE SERVICE & GENUINE SPARE PARTS

Zhongxin Heavy Industry provides not only high-performance equipment but also full life-cycle support solutions.

Crawler Screening and Crushing Station
Crawler Screening and Crushing Station
Genuine OEM Wear Parts & Spare Parts Support

Maximize the lifespan of your heavy machinery with our genuine mobile crusher spare parts. We stock a full inventory of high-manganese wear parts, including jaw plates, blow bars, cone liners, and high-tensile screen meshes. Engineered for precise fit and superior wear resistance, our OEM parts minimize maintenance downtime in harsh quarry and mining environments.

Service
Global On-Site Support & Technical Service

We provide comprehensive after-sales service for mobile crushing plants, including on-site installation guidance, equipment commissioning, and professional operator training. Our global network of certified field engineers ensures your tracked screening and crushing equipment achieves maximum uptime, offering 24/7 remote technical assistance to troubleshoot any operational challenges.

Service
Preventive Maintenance & Custom Lifecycle Programs

Avoid costly unexpected breakdowns with our tailored preventive maintenance programs for heavy equipment. Our experts help you establish optimal lubrication schedules, hydraulic oil inspection routines, and wear-monitoring protocols for your tracked mobile screen. Investing in scheduled lifecycle services significantly reduces your overall total cost of ownership (TCO).

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