Mobile Crushing Plant Cases

Explore Zhongxin Heavy Industry’s tracked and wheeled mobile crushing plant project sites worldwide. Access real-world site photos, working videos, equipment configurations, and production throughput data for open-pit mining, aggregate quarrying, and construction waste recycling applications.

100-150 TPH Mobile Crushing Plant in Ethiopia

This 100–150 TPH four-in-one mobile crushing plant in Ethiopia provides a complete aggregate processing solution tailored for complex terrain and off-grid power challenges. Integrating a vibrating feeder, primary jaw crusher, secondary cone crusher, and multi-deck screen, the mobile station accepts raw feed up to 500 mm to yield 0–5mm, 5–10mm, 10–15mm, and 15–20mm aggregate sizes. Its dual-power drive system and high mobility enable seamless site transfers while ensuring uninterrupted production for local infrastructure projects.

Mineral de oro

Key Technical Parameters

To support a major quarrying project in Ethiopia, Zhongxin deployed a custom 100–150 TPH mobile crushing plant designed for continuous stone reduction, screening, and material conveying. Built to overcome rugged terrain and off-grid power limitations, this integrated multi-stage mobile crushing solution delivers reliable production while reducing overall operational costs.

Brand: Zhongxin
Target Material: Gravel / Limestone
Plant Capacity: 100–150 TPH (Tons Per Hour)
Project Location: Ethiopia
Plant Type: Four-in-One Combination Mobile Crushing Station
Core Components: Heavy-Duty Vibrating Feeder + Primary Jaw Crusher + Secondary Cone Crusher + Multi-Deck Vibrating Screen
Final Product Sizes: 0–5mm, 5–10mm, 10–15mm, 15–20mm (Multi-specification aggregates)
Client Requirements & Technical Challenges
Throughput Capacity: A stable output of 100 to 150 tons per hour to feed regional infrastructure demand.
Mobility & Site Constraints: Rugged terrain requiring rapid equipment positioning and frequent relocation across multiple quarry faces.
Power Supply Limitations: An unstable local power grid requiring alternative fuel configurations and energy-efficient operations.
Aggregates Multi-Gradation: Precise sorting to yield clean 0–5mm, 5–10mm, 10–15mm, and 15–20mm stone sizes.

100-150 TPH mobile crushing plant operating at a stone quarry site in Ethiopia
Four-in-one mobile crushing station processing raw limestone for high-quality construction aggregate

Tailored Engineering Solution And Client Feedback

Zhongxin customized a complete four-in-one mobile plant configured to streamline every stage of production:

    Primary Reduction: A high-capacity primary jaw crusher breaks down large raw rocks into manageable feed sizes.

    Secondary Shaping & Crushing: A secondary cone crusher handles fine-crushing duty, delivering exceptional cubical shape and consistent particle distribution.

    Precision Screening: A multi-deck vibrating screen classifies crushed stone into four distinct commercial aggregate grades.

    Dual-Power System: Integrated diesel-electric drive modes allow the equipment to run on grid power when available or seamlessly switch to an onboard generator for off-grid operations.

Client Feedback

    "This mobile crushing plant from Zhongxin has dramatically boosted our site productivity, particularly when navigating local power grid instability. Its exceptional mobility lets our crew shift operations across different mining faces with zero hassle."

    — Project Manager, Ethiopian Mining & Construction Co.

Primary mobile jaw crusher breaking down large raw stone in remote mining site
Secondary mobile cone crusher delivering uniform aggregate particle shape and consistent sizing

Versatile Applications of Zhongxin 100-150 TPH Mobile Plants

Mining & Quarrying: Processes medium-to-hard rock—including limestone, granite, gravel, and iron ore—directly at the extraction face.


Road & Highway Infrastructure: Produces high-density roadbed aggregates on-site, drastically cutting material procurement and haulage expenses.


Construction & Demolition Waste Recycling: Crushes concrete rubble, bricks, and masonry to divert waste from landfills and generate reusable structural fill

Related Solution

Crushing and mineral processing setups that actually handle hard rock, fines, and wet material. See our stationary, mobile, and modular lines for mining and aggregates.

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Common Problems

This section is designed to address the most pressing inquiries customers may have regarding the daily operation, maintenance, product advantages, and after-sales service of our cone crushers. Our aim is to help you gain a comprehensive understanding of our overall capabilities and enable you to make informed decisions for your projects.

A four-in-one integrated mobile plant combines primary crushing, secondary crushing, screening, and material conveying onto a single mobile chassis. In regions like Ethiopia, where site terrain can be rugged and infrastructure varies, this integrated layout eliminates the need for concrete foundations and extensive multi-machine setups. It drastically shortens commissioning time, minimizes equipment footprint, and allows operators to move the entire crushing plant rapidly across different quarry faces.

This dual-crusher arrangement provides a complete two-stage reduction process. The heavy-duty primary jaw crusher easily processes large raw stones up to 500 mm down to intermediate sizes. The secondary cone crusher then handles high-efficiency fine crushing, delivering excellent cubical particle shapes with high crushing force and minimal wear. This two-stage workflow ensures optimal particle gradation for high-standard concrete, asphalt, and infrastructure construction.

The mobile plant features a dual-power diesel-electric drive system. When connected to a local electrical grid, the plant operates on electric power to minimize fuel costs and operational emissions. When working in off-grid environments or during regional power outages, the integrated diesel generator set takes over immediately. This hybrid power system prevents costly downtime and guarantees continuous processing in remote locations.

Equipped with a high-precision, multi-deck vibrating screen, the plant separates crushed stone into four clean commercial aggregate fractions: 0-5mm (fine aggregate and manufactured sand), 5-10mm (medium aggregate), 10-15mm (coarse aggregate), and 15-20mm (heavy concrete aggregate). This range covers standard requirements for commercial concrete batching plants, road base courses, and structural construction projects.

A capacity range of 100 to 150 tons per hour offers a balanced combination of fuel efficiency, manageable capital investment, and substantial daily aggregate production. For medium-sized quarries and infrastructure contractors, this processing volume meets continuous material demand without incurring the high power consumption and logistical overhead associated with larger industrial crushing plants.

Yes. While configured for gravel and limestone, the combination of heavy-duty primary jaw crushing and secondary cone crushing allows the plant to handle a wide variety of medium-to-hard ores and rocks. It efficiently processes granite, basalt, river pebbles, quartz, and iron ore, as well as recyclable construction waste like crushed concrete rubble and masonry.

To comply with local environmental standards, the mobile crushing station integrates atomized high-pressure water spray dust suppression systems at feeding, transfer, and discharge points. Covered conveyor transfer points reduce airborne dust dispersion, while optimized mechanical dampening on the chassis lowers operating vibration and structural noise during continuous heavy-duty operation.

When investing in a mobile crushing plant for remote locations, buyers should evaluate raw material hardness and maximum feed size, target hourly capacity (TPH), terrain accessibility, power supply availability, and ease of routine maintenance. Choosing a mobile plant with easily accessible wear components, modular replacement parts, and reliable local technical support ensures maximum operational uptime and a rapid return on investment.

OPTIMIZING PRODUCTION & EXTENDING EQUIPMENT LIFE

Choosing Zhongxin genuine wear parts reduces downtime and significantly boosts your mining operation's ROI.

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Preventive Maintenance

We help clients develop maintenance plans to solve issues before wear affects production.

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Custom Wear Materials

We offer customized parts for materials like granite or gold ore, increasing wear resistance by 30%.

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Fast Logistics

Leveraging our optimized supply chain, we promise the fastest delivery of parts to global sites.

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