Centrifugal Gold Concentrator

Feed Size
0 – 6 mm
Capacity
0.25 – 120 t/h

Motor Power: 7.5 – 18.5 kW

Fluidized Bed Technology & Low Maintenance: An optimized pressurized water jacket continuously injects fluidization water to keep the heavy mineral bed loose and active, while the heavy-duty polyurethane and stainless steel inner cone drastically reduces wear, spare part costs, and operational downtime.

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Jiaozuo Zhongxin High-G centrifugal gold concentrator with fluidized bed inner cone isolated on white background
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What Is a Centrifugal Gold Concentrator?

A Centrifugal Gold Concentrator (also known as a high-G centrifugal gravity separator or Knelson-type concentrator) is an advanced, high-performance mineral processing unit engineered for the efficient extraction and recovery of free coarse gold, ultra-fine gold <0.074mm/ 200 Mesh), silver, platinum, and other high-density minerals from slurry.

By applying an enhanced centrifugal force field—often tens or hundreds of times greater than natural gravity—combined with fluidization water technology, the concentrator dramatically amplifies the density differential between heavy precious metals and lighter gangue materials. This mechanism overcomes the physical limitations of conventional gravity separation equipment, effectively replacing or supplementing traditional sluice boxes, jigs, and shaking tables in fine particle circuits. 

Modern mineral beneficiation plants widely integrate these units directly into ball mill closed-circuit grinding loops or placer gold washing plants to capture liberated free gold early in the process, maximizing overall recovery efficiency, preventing gold over-grinding, and eliminating the need for hazardous chemical reagents like cyanide or mercury.


High-G gold centrifugal separator working in alluvial gold recovery washing plant
Centrifugal Gold Concentrator

High-G Force & Superior Recovery

Generates a 60G- 100G centrifugal field to achieve over 95% recovery of free coarse and fine gold down to 0.04mm.

Centrifugal Gold Concentrator

Anti-Compaction Fluidized Bed

Pressurized water injection keeps the mineral bed loose and active, ensuring continuous heavy mineral trapping without clogging.

Centrifugal Gold Concentrator

100% Eco-Friendly & Chemical-Free Processing

The entire beneficiation process relies strictly on physical gravity separation and fluid hydraulics. By eliminating the need for mercury, cyanide, or other toxic chemical reagents, it lowers operational hazards and meets stringent global environmental standards.

Centrifugal Gold Concentrator

Wear-Resistant Polyurethane Liners

The rotating inner cone and fluidization grooves are constructed with high-grade, wear-resistant polyurethane and stainless steel alloys. This heavy-duty design minimizes liner wear, drastically reducing spare parts replacement costs in highly abrasive slurry environments.

Centrifugal Gold Concentrator

Automated PLC Control

Features automated washing and discharge cycles, reducing manual labor intensity while maintaining continuous operation.

Why Choose Zhongxin Centrifugal Gold Concentrators?

Choosing Jiaozuo Zhongxin Heavy Industry as your mineral processing equipment manufacturer guarantees access to world-class gravity separation technology engineered for maximum profitability and reliability. Our Centrifugal Gold Concentrators are built on years of metallurgical research, offer superior recovery rates for free gold, and deliver low lifetime operating costs for mining operations worldwide.

1. Exceptional Gold Recovery Rates (>95%)

Operating in an intensified High-G centrifugal acceleration field (60G- 100G), our gold centrifugal separator achieves recovery rates exceeding 95% for free coarse gold and ultra-fine gold particles down to 0.04 mm (<0.074mm / 200 Mesh). By recovering microscopic gold that traditional sluices, jigs, and shaking tables lose, Zhongxin concentrators significantly improve total mineral plant payability.

2. 100% Eco-Friendly & Chemical-Free Processing

The entire separation process relies purely on physical gravity separation and water fluidization hydraulics, requiring zero cyanide, mercury, or hazardous chemical reagents. Utilizing a Zhongxin Centrifugal Gold Concentrator lowers environmental liability, simplifies tailings management compliance, and ensures seamless environmental permitting in strictly regulated global mining jurisdictions.

3. Anti-Compaction Fluidized Bed Technology

Equipped with a precision-engineered pressurized water jacket, fluidization water is injected through calibrated nozzles directly into the inner cone's retention grooves. This constant counter-current water flow maintains a loose, active mineral bed, preventing gangue compaction while allowing high-density gold particles to continuously settle and concentrate.

4. Premium Heavy-Duty Wear Protection

Mineral slurry in gold grinding circuits is extremely abrasive. To combat component wear, Zhongxin inner concentrate cones and fluidization grooves are cast with heavy-duty, wear-resistant polyurethane liners and high-grade stainless steel alloys. This robust construction drastically reduces component erosion, extends service life, and lowers spare parts replacement costs.

5. Automated PLC Control & Low Labor Intensity

Our Knelson-type centrifugal concentrators are available with advanced PLC automatic control systems. With programmable concentrate discharge cycles, the automated system flushes high-grade gold concentrate into collection tanks using high-pressure water at preset intervals, ensuring continuous batch production with minimal manual labor and zero process interruption.

6. Seamless Circuit Integration & Custom Flowsheets

Designed with a compact structural footprint, our gravity gold recovery equipment easily integrates into existing closed-circuit ball mill grinding loops, hydrocyclone underflows, placer gold washing plants, and tailings scavenging lines. Our metallurgical engineers provide tailored flowsheet designs to fit your specific ore characteristics and plant layout.

Working Principle of the Centrifugal Gold Concentrator

The Centrifugal Gold Concentrator operates on a proven combination of High-G centrifugal acceleration and pressurized fluidization water technology, delivering superior physical gravity separation for free gold recovery. Driven by an electric motor via heavy-duty V-belts, the central drive shaft rotates the inner concentrate cone at high rotational speeds. This motion generates an intense centrifugal force field ranging from 60Gto 100G—amplifying natural gravitational forces many times over to separate heavy precious minerals from lighter gangue.

Slurry Acceleration & Separation:

Mineral slurry enters through the central feed pipe and is driven outward by centrifugal force. High-density particles like free gold and platinum migrate into the cone's inner retention grooves, while lighter waste slurry overflows into the tailings chute.

Fluidized Bed Technology:

Pressurized water is continuously injected through the water jacket into the retention grooves. This counter-current flow creates an active fluidized bed that prevents gangue compaction, allowing high-density gold (19.3g/cm) to easily displace lighter quartz minerals (2.65g/cm3).

High-Grade Concentrate Collection:

Throughout the operating cycle, high-purity gold concentrate accumulates securely within the cone grooves. During automated cleanout intervals, feeding is paused, and high-pressure wash water flushes the trapped gold concentrate into a secure collection tank for final smelting or shaking table upgrading.

Modern workshop for centrifugal gold concentrators and mining machinery production

Product Photos

Specification

Equipment Model

20

30

60

70

80

100

120

Production Capacity (t/h)

0 .25-0 .3

2-3

10-15

25-30

35-40

60-80

100-120

Feed Particle Size (mm)

0-3

0-4

0-6

0-6

0-6

0-6

0-6

Feed Concentration (%)

0-50

0-50

0-50

0-50

0-50

0-50

0-50

Backwash Water Flow (t/h)

1 .5-2

4-6

10-15

17-25

20-30

40-60

70-80

Concentrate Yield (kg/batch)

2-3

10-20

30-40

50-60

60-70

70-80

110-120

Motor Power (kW)

0.75

1 .5

5 .5

7 .5

11

18.5

22

Cone Rotation Speed (r/min)

800

600

460

430

400

360

360

Pressurized Water (MPa)

0.04

0.12

0.25

0 .3

0.35

0.4

0 .5

Overall dimensions (mm)

790 × 785 × 790

1180 × 1140 × 1250

1970 × 1670 × 1750

2100 × 1700 × 2000

2300 × 1800 × 2200

2500 × 2000 × 2400

2680 × 2200 × 2600

Weight (kg)

145

400

1300

1900

2000

2500

3000


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Common Problems

This section is designed to address the most pressing inquiries customers may have regarding the daily operation, maintenance, product advantages, and after-sales service of our machine. Our aim is to help you gain a comprehensive understanding of our overall capabilities and enable you to make informed decisions for your projects.

Unlike traditional sluice boxes or shaking tables that rely solely on natural earth gravity (1G), a Centrifugal Gold Concentrator generates an enhanced High-G force field (60G - 100G). Combined with pressurized fluidization water, this high centrifugal acceleration amplifies the density differential between heavy gold particles and lighter gangue material, enabling the recovery of ultra-fine free gold down to 0.04mm}$ (<0.074mm/ 200 Mesh) that traditional gravity separators often lose.

Our Centrifugal Gold Concentrator is highly versatile and widely used in both alluvial (placer) gold processing plants and hard rock gold grinding circuits. It excels at capturing liberated free coarse gold, fine placer gold, native silver, platinum group metals, and heavy mineral concentrates. It can also be deployed in gold mine tailings treatment plants to scavenge unrecovered precious metals from flotation or leaching residue.

Integrating a Knelson-type centrifugal concentrator into a closed-circuit ball mill loop (typically in the hydrocyclone underflow) allows you to capture free liberated gold as soon as it is ground. Early gold recovery prevents high-density gold from over-grinding or flattening in the mill, lowers circulating gold loads, and increases the overall plant recovery rate by up to 10%–15%.

No, the entire separation process is 100% physical, relying exclusively on centrifugal force, gravity, and water fluidization hydraulics. By eliminating toxic chemical reagents like cyanide and mercury, our centrifugal gold processing equipment lowers operational hazards, simplifies tailings management, and ensures full compliance with strict global environmental regulations.

Selecting the proper model depends on your daily ore throughput, feed particle size (0 - 6mm), and slurry pulp density (20% - 40% solids). Jiaozuo Zhongxin Heavy Industry offers a complete range of gravity concentrators with capacities from 0.25 t/h for pilot testing up to 120 t/h for large industrial gold processing lines. Our engineering team can provide customized flowsheet design based on your ore testwork.

Fluidization water is injected through precision holes in the inner concentrate cone under controlled pressure. This counter-current water flow creates an active, fluid mineral bed within the retention grooves, preventing heavy sand and gangue minerals from compacting. As a result, heavy high-purity gold particles can continuously sink into the grooves while lighter waste slurry is displaced and washed out as tailings.

Yes, we offer both semi-automatic and fully automatic PLC-controlled Centrifugal Gold Concentrators. The automated system features programmable washing cycles that automatically stop feed slurry, flush high-grade gold concentrate into the collection tank using high-pressure water, and resume processing—minimizing manual labor intensity and operational downtime.

The primary wear component is the inner cone liner exposed to abrasive mineral slurry. Zhongxin centrifugal concentrators utilize heavy-duty polyurethane liners combined with premium stainless steel components, engineered to withstand high friction and chemical corrosion. Under standard operating conditions, these wear-resistant liners offer an extended service life, significantly reducing maintenance frequency and spare parts costs.

COMPREHENSIVE SERVICE & GENUINE SPARE PARTS

Zhongxin Heavy Industry provides not only high-performance equipment but also full life-cycle support solutions.

Centrifugal Gold Concentrator
Centrifugal Gold Concentrator
Custom Flowsheet Design & Ore Testing

Our experienced mineral processing engineers conduct detailed ore testing and mineralogical analysis to design customized gravity separation flowsheets. From equipment selection to pipeline layout, we optimize your plant configuration to ensure maximum gold recovery efficiency and seamless integration into existing grinding or washing circuits.

Service
Wear-Resistant Polyurethane Liners & Spare Parts

We manufacture and supply heavy-duty, high-precision replacement parts, including wear-resistant polyurethane inner cones, stainless steel water jacket nozzles, fluidization water valves, and durable transmission belts. Original factory spares guarantee perfect fitment, extended service life, and minimal operational downtime under harsh slurry conditions.

Service
Global Installation Support & After-Sales Service

To ensure continuous and hassle-free operation, Jiaozuo Zhongxin Heavy Industry provides comprehensive technical support, including overseas installation guidance, commission support, and operator training. Our global technical team offers prompt online assistance and quick-dispatch spare parts supply to keep your gold processing plant running at peak productivity.

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