Autogenous Mill

Power (kW)
245-2500
Length (mm)
1400-2800
Social Media
Whatsapp/Wechat:
+86-13676922906
  • WhatsAppWhatsApp
  • WeChatWeChat
Autogenous mill product view with the barrel, girth gear and drive assembly
● 15s Quick consultation | ● 1h Technical guidance | ● 32h Quotation + drawing | ● 365d Exclusive customer service
Get price list

Autogenous Mill: Product Description

◎The autogenous mill is a wet grinding mill that uses the ore itself as the grinding media. Feed up to 400 mm goes into one large drum and comes out ground, with no steel balls and no other added grinding media in the barrel. Six standard models run from ZMJ4014 to ZMJ7528, with drum diameters of 4000 to 7500 mm, drum lengths of 1400 to 2800 mm and main motor power from 245 to 2500 kW at 10000 V.

◎A high-efficiency autogenous mill can take over the second and third stage crushing and screening, and part or all of the crushing and grinding duty of the rod mill and the ball mill. The crushing and grinding process is simplified, auxiliary equipment is reduced, and production automation is simple to set up. On a new circuit that means fewer machines, fewer transfer points and less steel structure.

◎The mill suits ore with a high content of mud and water, where a staged crushing and screening plant struggles with sticking and blocking. Floor space is small and the investment is low against a multi-stage crushing circuit. Where more capacity is wanted, a small number of steel balls can be added, usually 2 to 3 percent of the effective volume of the mill, which turns it into a semi-autogenous mill. Send your ore, feed size, water content and target product size for a model match.

Autogenous mill with the girth gear and the inspection hatch on the barrel
Autogenous Mill

Ore Grinds Ore, No Media

The barrel body of the autogenous mill is larger than a ball mill barrel, and it holds no steel balls and no other grinding medium. The crushed material inside the barrel is the grinding medium, and it keeps impacting and grinding itself until the target size is reached. One machine does the work that a rod mill and a ball mill would do in series.

Autogenous Mill

Low Energy, No Dust

Energy consumption is low, there is no dust pollution, and fewer auxiliary equipment are needed around the mill. The circuit is easy to automate, so production runs with simple controls instead of a long train of conveyors, screens and transfer points. The closed wet process also keeps dust inside the slurry stream instead of in the air.

Autogenous Mill

400 mm Feed to 0.1 mm

Feed particle size is 300 to 400 mm, and the standard models accept up to 400 mm at the inlet. After the first autogenous grinding, the output product is below 0.1 mm, and the particle size distribution stays uniform. That single pass removes the need for a separate fine crushing and screening stage ahead of grinding.

Autogenous Mill

Built for Muddy, Wet Ore

The autogenous mill is suitable for ore with a high content of mud and water, the material that chokes jaw and cone stations and blinds screen decks. Grinding happens in water, so sticky fines move through the barrel as slurry rather than building up on the equipment. Floor space is small, and the investment is low compared with a staged crushing plant.

Autogenous Mill

Semi-Autogenous Option

When more processing capacity is wanted, a small number of steel balls can be added to the barrel, usually accounting for 2 to 3 percent of the effective volume of the mill. This configuration is also known as a semi-autogenous mill. The same drum, the same drive and the same foundation carry both duties, so the choice can follow the ore.

Autogenous Mill: 3 Reasons to Choose

The working principle of the autogenous mill is almost the same as that of the ball mill. The difference is that the barrel body of the autogenous mill is larger, and it uses no steel balls or any other grinding medium. The efficient autogenous mill uses the crushed material in the barrel body as the grinding medium, which continuously impacts and grinds to achieve the purpose of grinding.

Feeding: ore is fed into the mill through the feed end, at a particle size from 300 to 400 mm on the standard models. Water is added at the same time, so the mill works wet and the ore moves through the barrel as a slurry. The feed rate sets how much material sits in the drum, and that in turn sets how much work the charge does on itself.

Lifting and cataracting: the barrel turns slowly on its trunnions. Liners and lifter bars inside the shell pick the ore charge up on the rising side and drop it back into the toe of the charge. The falling ore strikes the ore below it, so the breakage comes from impact between ore lumps rather than from steel media. Coarse lumps act as the grinding bodies, and the fine material between them takes the abrasion.

Grinding and discharge: the charge keeps circulating, and the particles break down by impact and by attrition against each other. The ground slurry passes the discharge grate at the outlet end, where pulp lifters move it out of the barrel at a steady rate. Because the ore is its own media, the product size follows the feed size, the drum speed, the water addition and the residence time, and it comes out uniform.

Semi-autogenous operation: sometimes, in order to improve the processing capacity of the autogenous mill, a small number of steel balls can be appropriately added, usually accounting for 2 to 3 percent of the effective volume of the autogenous mill. This configuration is also known as a semi-autogenous mill. The mill is then matched to ore that is too coarse or too hard to grind fully on its own, and the discharge goes on to the next stage of the circuit.

How the Autogenous Mill Works

Buyers compare circuit stages, energy per ton and floor space when they choose a grinding mill. Here is what sets the autogenous mill apart.

◎ Takes Over Crushing and Screening

A high-efficiency autogenous mill can realize the second and third stage crushing and screening in one machine. The ore arrives at 300 to 400 mm and leaves below 0.1 mm, so the fine crushing station, its screens and its transfer conveyors come out of the circuit. Fewer machines means less auxiliary equipment, less steel structure and fewer points to maintain.

◎ Replaces the Rod Mill and Ball Mill

The autogenous mill carries out part or all of the crushing and grinding functions of the rod mill and the ball mill. Because the material in the barrel is its own grinding medium, there are no steel balls to buy, load or replace, and no rod charge to manage. The crushing and grinding process is simplified into one wet stage.

◎ Six Models, 4.0 m to 7.5 m Drums

Six standard models cover drum diameters of 4000 to 7500 mm and drum lengths of 1400 to 2800 mm, with main motor power of 245 to 2500 kW at 10000 V and machine weights of 75 to 465 t. Feed size stays under 350 mm on the smaller two models and under 400 mm on the larger four. A pilot circuit and a large concentrator run the same design.


Structure drawing of the autogenous mill with the feed end, discharge and drive

Product Photos

Specification

ModelDiameter (mm)Length (mm)Feed Size (mm)Main Motor ModelPower (kW)Voltage (V)Weight (t)
ZMJ401440001400< 350JR148-82451000075
ZMJ401840001800< 350JR1410-83201000082
ZMJ551855001800< 400TDMK800-3680010000175
ZMJ652265002200< 400TDMK1600-40160010000280
ZMJ752575002500< 400TM2500-16250010000455
ZMJ752875002800< 400TM2500-16250010000465


RECOMMENDED CRUSHING, SCREENING AND MINERAL PROCESSING EQUIPMENT

Explore our full range of heavy-duty industrial machinery, covering crushing, screening, industrial grinding, and mineral processing solutions. As a direct manufacturer, we provide reliable equipment tailored to maximize your production efficiency.

EXPLORE MORE PRODUCTION LINE SITE PROJECTS

Browse our verified aggregate and mineral processing line projects tracking across the globe. Our heavy-duty crushing plants are optimized to deliver maximum throughput, reliable performance, and a fast return on investment for quarry operators.

Common Problems

This section is designed to address the most pressing inquiries customers may have regarding the daily operation, maintenance, product advantages, and after-sales service of our machine. Our aim is to help you gain a comprehensive understanding of our overall capabilities and enable you to make informed decisions for your projects.

An autogenous mill is a wet grinding mill that uses the material itself as the grinding media. The barrel body is larger than a ball mill barrel, and it holds no steel balls or other added grinding medium. The crushed ore inside the drum continuously impacts and grinds itself, so one machine can carry the second and third stage crushing and screening duty.

An autogenous mill grinds with ore only. A semi-autogenous mill is the same machine with a small number of steel balls added to the barrel, usually 2 to 3 percent of the effective volume, to raise processing capacity. Both use the same drum, drive and foundation, so the choice follows your ore and your target throughput.

It suits ore with a high content of mud and water, the material that chokes staged crushing and screening plants through sticking and screen blinding. Particle size at the inlet runs 300 to 400 mm, and one autogenous pass brings the product below 0.1 mm with a uniform distribution. Send your ore analysis and water content for a model match.

Standard models accept feed under 350 mm on ZMJ4014 and ZMJ4018, and under 400 mm on the four larger models. After the first autogenous grinding, the output product is below 0.1 mm. Product size is set by the feed size, the drum speed, the water addition and the residence time in the barrel.

Six standard models run from ZMJ4014 to ZMJ7528. Drum diameters cover 4000 to 7500 mm and drum lengths 1400 to 2800 mm, with main motor power of 245 to 2500 kW, all at 10000 V. Machine weights range from 75 t to 465 t across the range.

The working principle is almost the same as a ball mill, but the barrel is larger and no grinding medium is charged. Lifter bars in the shell raise the ore charge and drop it, so lumps break each other by impact and the fine material wears down by attrition. The ground slurry leaves through the discharge grate and goes on to the next stage.

It simplifies the crushing and grinding process: energy consumption is low, there is no dust pollution, fewer auxiliary equipment are needed, automation is simple and the product size is uniform. Because no steel balls are bought or replaced, the consumable cost drops as well. Floor space is small and the investment is low.

Price depends on the drum diameter and length, the motor and drive, the liner and lifter bar material, and the equipment around the mill. Choose by ore hardness, feed size and target product size rather than by tonnage alone. Send your ore, feed size, water content and required output for the model, the power and a factory price.

COMPREHENSIVE SERVICE & GENUINE SPARE PARTS

Zhongxin Heavy Industry provides not only high-performance equipment but also full life-cycle support solutions.

Autogenous Mill
Autogenous Mill
60-Second Response, 30-Minute Technical Reply

Every enquiry gets an answer within 60 seconds during working hours, and a technical reply follows within 30 minutes. The technical reply covers the model, the drum diameter and length, the motor power and drive, and the feed size your ore needs. Send your ore, feed size, water content and target product size together and the reply arrives with a matched circuit, not a generic sheet.

Service
24-Hour Design Proposal

A layout drawing and a proposed configuration reach you within 24 hours. The proposal covers the autogenous mill, the feed arrangement, the water addition point, the discharge and the next stage of the circuit, so you can check the fit against your site before ordering. It also lists the foundation loads and the clearance the barrel needs for a liner change.

Service
365-Day Service Desk

Our service desk takes your calls every day of the year. Spare parts orders, commissioning questions and running adjustments all go through the same contact, so you are never routed between departments. Every mill we ship is logged with its model, drum size and motor power, so the person answering already knows your unit.

logo ZHONGXIN Chat Online
Whatsapp
Wechat
Wechat
+86-13676922906
Email Message TOP
We use cookie to improve your online experience. By continuing to browse this website, you agree to our use of cookie.

Cookies

Please read our Terms and Conditions and this Policy before accessing or using our Services. If you cannot agree with this Policy or the Terms and Conditions, please do not access or use our Services. If you are located in a jurisdiction outside the European Economic Area, by using our Services, you accept the Terms and Conditions and accept our privacy practices described in this Policy.
We may modify this Policy at any time, without prior notice, and changes may apply to any Personal Information we already hold about you, as well as any new Personal Information collected after the Policy is modified. If we make changes, we will notify you by revising the date at the top of this Policy. We will provide you with advanced notice if we make any material changes to how we collect, use or disclose your Personal Information that impact your rights under this Policy. If you are located in a jurisdiction other than the European Economic Area, the United Kingdom or Switzerland (collectively “European Countries”), your continued access or use of our Services after receiving the notice of changes, constitutes your acknowledgement that you accept the updated Policy. In addition, we may provide you with real time disclosures or additional information about the Personal Information handling practices of specific parts of our Services. Such notices may supplement this Policy or provide you with additional choices about how we process your Personal Information.


Cookies

Cookies are small text files stored on your device when you access most Websites on the internet or open certain emails. Among other things, Cookies allow a Website to recognize your device and remember if you've been to the Website before. Examples of information collected by Cookies include your browser type and the address of the Website from which you arrived at our Website as well as IP address and clickstream behavior (that is the pages you view and the links you click).We use the term cookie to refer to Cookies and technologies that perform a similar function to Cookies (e.g., tags, pixels, web beacons, etc.). Cookies can be read by the originating Website on each subsequent visit and by any other Website that recognizes the cookie. The Website uses Cookies in order to make the Website easier to use, to support a better user experience, including the provision of information and functionality to you, as well as to provide us with information about how the Website is used so that we can make sure it is as up to date, relevant, and error free as we can. Cookies on the Website We use Cookies to personalize your experience when you visit the Site, uniquely identify your computer for security purposes, and enable us and our third-party service providers to serve ads on our behalf across the internet.

We classify Cookies in the following categories:
 ●  Strictly Necessary Cookies
 ●  Performance Cookies
 ●  Functional Cookies
 ●  Targeting Cookies


Cookie List
A cookie is a small piece of data (text file) that a website – when visited by a user – asks your browser to store on your device in order to remember information about you, such as your language preference or login information. Those cookies are set by us and called first-party cookies. We also use third-party cookies – which are cookies from a domain different than the domain of the website you are visiting – for our advertising and marketing efforts. More specifically, we use cookies and other tracking technologies for the following purposes:

Strictly Necessary Cookies
These cookies are necessary for the website to function and cannot be switched off in our systems. They are usually only set in response to actions made by you which amount to a request for services, such as setting your privacy preferences, logging in or filling in forms. You can set your browser to block or alert you about these cookies, but some parts of the site will not then work. These cookies do not store any personally identifiable information.

Functional Cookies
These cookies enable the website to provide enhanced functionality and personalisation. They may be set by us or by third party providers whose services we have added to our pages. If you do not allow these cookies then some or all of these services may not function properly.

Performance Cookies
These cookies allow us to count visits and traffic sources so we can measure and improve the performance of our site. They help us to know which pages are the most and least popular and see how visitors move around the site. All information these cookies collect is aggregated and therefore anonymous. If you do not allow these cookies we will not know when you have visited our site, and will not be able to monitor its performance.

Targeting Cookies
These cookies may be set through our site by our advertising partners. They may be used by those companies to build a profile of your interests and show you relevant adverts on other sites. They do not store directly personal information, but are based on uniquely identifying your browser and internet device. If you do not allow these cookies, you will experience less targeted advertising.

How To Turn Off Cookies
You can choose to restrict or block Cookies through your browser settings at any time. Please note that certain Cookies may be set as soon as you visit the Website, but you can remove them using your browser settings. However, please be aware that restricting or blocking Cookies set on the Website may impact the functionality or performance of the Website or prevent you from using certain services provided through the Website. It will also affect our ability to update the Website to cater for user preferences and improve performance. Cookies within Mobile Applications

We only use Strictly Necessary Cookies on our mobile applications. These Cookies are critical to the functionality of our applications, so if you block or delete these Cookies you may not be able to use the application. These Cookies are not shared with any other application on your mobile device. We never use the Cookies from the mobile application to store personal information about you.

If you have questions or concerns regarding any information in this Privacy Policy, please contact us by email at . You can also contact us via our customer service at our Site.