Crawler Jaw Crusher Station

Feed size
≤800mm
Capacity
80-600tph

Applicable Materials: Construction Waste, Iron Ore, Calcite,River pebbles

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Tracked mobile jaw crusher unit inspected and ready for international shipment
● 15s Quick consultation | ● 1h Technical guidance | ● 32h Quotation + drawing | ● 365d Exclusive customer service
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What is a Crawler Jaw Mobile Crushing Station?

The Crawler Jaw Mobile Crushing Station, also known as a track-mounted mobile jaw crusher, is a fully integrated primary crushing plant mounted on a heavy-duty hydraulic crawler chassis. It combines a high-performance jaw crusher, heavy-duty vibrating feeder, and belt conveyor into one compact mobile unit.

◎Excellent Mobility: The crawler-mounted design allows the plant to move easily across rugged and uneven terrain, enabling direct operation at the mining or construction site.

◎Rapid Deployment: No expensive fixed foundations are required, significantly reducing installation time and site preparation costs.

◎High-Capacity Primary Crushing: The powerful jaw crusher provides reliable primary crushing for hard rock and large feed materials, while the vibrating feeder ensures continuous and stable feeding.

◎Wide Applications: Ideal for open-pit mining, aggregate quarrying, road construction, and urban concrete recycling, delivering efficient crushing performance directly at the working face.


Crawler rock crusher jaw crusher with screen complete unit ready for inspection
Crawler Jaw Crusher Station

Remote Mobility & Fast Setup

Hydraulic crawler tracks provide excellent all-terrain mobility and allow the jaw crusher station to relocate quickly between working areas. Remote control operation simplifies movement and setup without extensive disassembly or additional transport equipment.

Crawler Jaw Crusher Station

Heavy-Duty Primary Crushing

The large-eccentric jaw crusher generates powerful crushing force and a high reduction ratio for demanding primary crushing applications. It efficiently handles hard ores, rocks, reinforced concrete, and other tough materials.

Crawler Jaw Crusher Station

Fuel-Efficient Dual-Power System

Flexible diesel-electric operation allows the crusher to use grid power where available and onboard diesel power at remote sites. This adaptable system reduces fuel consumption and operating costs while maintaining reliable performance.

Crawler Jaw Crusher Station

Smart Automation & Safety

Integrated PLC and touch-screen control enable convenient operation and real-time monitoring of key working parameters. Automated overload protection helps prevent equipment damage and improves operational safety and reliability.

Crawler Jaw Crusher Station

Eco-Friendly & Dust Control

Integrated spray systems effectively suppress dust during crushing and material handling. Sealed conveyors help reduce dust emissions and support cleaner operation for urban recycling and environmentally sensitive projects.

How Does Crawler Jaw Mobile Crushing Station Work?

The operation of the track-mounted mobile jaw crusher is highly synchronized, efficient, and direct:

◎Feeding: Raw materials (such as granite, basalt, iron ore, or construction waste) are loaded into the heavy-duty hopper and evenly fed via the vibrating feeder.

◎Pre-Screening: The feeder features a grizzly screen that automatically separates soil, mud, and fines before entering the crusher, preventing unnecessary wear and clogging.

◎Primary Crushing: The oversized rocks slide into the high-torque jaw crusher cavity, where they are compressed and crushed down to a manageable aggregate size through powerful mechanical compression.

◎Discharging: The crushed materials fall onto the main discharge belt conveyor under the machine and are directly stockpiled or transferred to the next processing stage (such as a mobile cone crusher or screening plant).

Advantages of Jiaozuo Zhongxin Heavy Industry's Crawler Jaw Mobile Crushing Station and Reasons to Choose Us

◎Factory-Direct Pricing & High ROI: As a professional manufacturer, we design, manufacture, and ship crawler mobile crushing stations directly from our factory, reducing middleman costs and providing competitive pricing with better investment value.

◎Reliable International Components: High-quality hydraulic components, Cummins or Caterpillar engine options, and advanced control systems ensure stable performance, easy maintenance, and convenient access to replacement parts.

◎Customized Engineering Solutions: Our engineering team provides customized process flowcharts and equipment configurations based on material type, feed size, moisture content, capacity, and final product requirements.

◎Excellent Mobility & Efficiency: The crawler-mounted design enables fast movement between working areas without fixed foundations, reducing site preparation and material handling costs while improving overall production efficiency.

◎Full Lifecycle Global Support: We provide support for equipment selection, shipping, installation guidance, operator training, and spare and wear-parts supply to ensure reliable long-term operation.



Crawler jaw crusher station working principle diagram showing moving jaw motion

Product Photos

Specification

ModelVibrating FeederCrusherModelMainBelt ConveyorSideBelt ConveyorCapacity(tph)Weight(t)Hydraulic System
LT C96G ZD3896C 96B 1000-12 mB 500-3.8 m100-25032Diesel--electricity
LT C 106G ZD3896C 106B 1000-12 mB 500-3.8 m150-36045Diesel--electricity
LT C 116G ZD 1 142C 116B 1200-13 mB 500-3.8 m200-45052Diesel--electricity
LT C 120G ZD 1245C 120B 1200-13 mB 500-3.8 m250-52062Diesel--electricity
LT C 130G ZD 1345C 130B 1200-13 mB 650-4 m300-750108Diesel--electricity

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Common Problems

This section is designed to address the most pressing inquiries customers may have regarding the daily operation, maintenance, product advantages, and after-sales service of our machine. Our aim is to help you gain a comprehensive understanding of our overall capabilities and enable you to make informed decisions for your projects.

Compared to wheel-mounted units, crawler-type stations offer: Exceptional Mobility: Smooth movement on steep slopes and muddy sites. Fast Setup: No hydraulic legs or fixed foundations required. Rapid Transport: Drives directly onto low-bed trailers without disassembly, saving time and logistics costs.

Our crawler jaw station is designed for hard rock primary crushing. It effectively processes high-hardness ores like Granite, Basalt, and River Stone, as well as construction waste (concrete slabs with rebar) for urban recycling projects.

Depending on the configuration (e.g., equipped with C106 or C120 jaw crushers), the capacity typically ranges from 100 TPH to 500 TPH. We customize the machine to meet your specific output requirements for different aggregate sizes.

The integrated PLC centralized control system features an LCD touch screen that monitors real-time data, including oil temperature, pressure, and crusher load. It includes automated overload protection, which prevents equipment damage and reduces downtime.

Yes. Our eco-friendly design includes integrated spray dust suppression systems and optimized conveyor seals. This ensures compliance with strict emission regulations in urban construction waste recycling projects.

The primary wear parts are the Jaw Plates (Fixed and Swing) made of high-manganese steel. Service life depends on the material hardness (e.g., Granite vs. Limestone). We provide high-quality, long-life wear parts to ensure continuous operation and lower maintenance costs.

Yes. The jaw crusher features a hydraulic adjustment system for the CSS (Closed Side Setting), allowing operators to quickly change the final product size (e.g., 0-50mm, 0-100mm) via the control panel.

As a leading vibrating feeder and crusher manufacturer, we offer factory-direct pricing, customized engineering solutions, and 24/7 technical support. Our C-series jaw technology ensures the highest reduction ratio and durability in the industry.

COMPREHENSIVE SERVICE & GENUINE SPARE PARTS

Zhongxin Heavy Industry provides not only high-performance equipment but also full life-cycle support solutions.

Crawler Jaw Crusher Station
Crawler Jaw Crusher Station
Genuine Jaw Crusher Wear Parts

Original jaw plates, toggle plates, and bearings ensure perfect fit and maximum wear life for your crawler jaw crusher station. Genuine parts maintain crushing efficiency and reduce unplanned downtime.

Service
Professional Technical Support

Our team provides installation guidance, operation training, and troubleshooting for your crawler mobile jaw crusher. We help optimize settings for various materials and offer responsive after-sales service.

Service
Fast Parts Delivery

Global parts network ensures rapid supply of genuine components for all crawler jaw crusher models, minimizing production loss. We provide lifelong spare parts support to keep your mobile stone crusher running smoothly.

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