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Zhongxin Heavy Industrial Machinery Co.,Ltd.
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WeChatThe TS Series High-Efficiency Vortex Powder Separator represents the next generation of dynamic powder classification technology, specifically engineered for modern eco-friendly milling circuits, manufactured sand production lines, fly ash processing, and ultrafine mineral processing. By seamlessly integrating an internal air circulation loop, a rotor-forced vortex classification mechanism, and an advanced multi-stage air scavenging system, the TS Series sets a higher performance benchmark for particle size control, material uniformity, and separation efficiency.
Unlike traditional external-circulation powder classifiers—such as the T-Sepax series, which typically demand massive external dust collectors, extensive piping networks, and substantial civil engineering footprints—the TS Series incorporates an internal cyclone collection mechanism and circulation fan within a unified, compact structure. This streamlined configuration drastically reduces overall plant layout requirements, minimizes system air leakage, and optimizes aerodynamic resistance. As a result, it significantly lowers operational power consumption while delivering a clean, dust-free production environment—making it the ideal choice for both newly built high-efficiency processing lines and space-constrained plant retrofits.
Compare key features, system designs, and application scenarios to find the optimal classification solution for your project.
| Feature / Metric | TS Series (Vortex Powder Separator) | T-Sepax Series (Three-Separation Classifier) |
| System Design | Internal circulation (Compact, no huge external collector needed) | External circulation (Designed for large-scale external ducting) |
| Primary Focus | Eco-friendliness, flexible setup, specialized mineral powders | Massive single-unit throughput for heavy cement plants |
| Key Applications | Manufactured sand, fly ash separation, dry-mix mortar, minerals | Cement grinding circuits, large ball mill closed-loop systems |
| Footprint & Installation | Small footprint, fast installation, ideal for retrofits | Larger footprint, requires comprehensive system integration |
The TS Series High-Efficiency Vortex Powder Separator achieves high-precision material separation through a multi-stage process combining centrifugal force, aerodynamic drag, and forced vortex air flows:
Top Feeding & Centrifugal Dispersion:
Raw material enters through the top inlet and falls onto a high-speed scattering plate, where centrifugal force disperses it uniformly outward into a dense material curtain within the classification chamber.
Forced Vortex Classification:
As the material enters the annular zone between the guide vanes and the cage rotor, it encounters a rotating airflow. Larger, heavier coarse particles are thrown outward by centrifugal force and drop into the coarse collecting cone, while fine particles are drawn inward through the rotor blades by aerodynamic drag.
Multi-Stage Air Sweeping:
Coarse particles falling down undergo bottom air sweeping to wash out any trapped fines. These entrained fines are carried back up into the rotor zone for re-classification, ensuring zero fine powder is wasted in the coarse discharge.
Internal Cyclone Collection:
The fine particles passing through the rotor enter the built-in cyclone collectors, settle into the fine powder cone as the finished product, and the cleaned air recirculates back through the internal system.
| Model | TS400 | TS500 | TS600 | TS700 | TS900 | TS1000 | TS1100 | TS1200 | |
| Matched mill (m) | Φ1.5 | Φ1.83 | Φ2.2 | Φ2.4 | Φ3.0 | ||||
| Motor Blower | Model | YCTL200-4A | YCTL200-4B | YCTL200-4A | YCTL200-4B | YCTL200-4B | YCTL200-4A | YCTL200-4A | YCTL200-4B |
| Rotating speed(r/min) | 125-1250 | 132-1320 | 440-1340 | 440-1340 | 600-1340 | ||||
| Power (KW) | 7.5 | 11 | 15 | 18.5 | 37 | 55 | 75 | 90 | |
| Model | SCF-12NO.8C | SCF-12NO.8C | SCF-12NO.10C | SCF-12NO.12C | SCF-12NO.12C | SCF-12NO.16B | SCF-12NO.16D | SCF-12NO.12C | |
| Volume | 24216 | 30900 | 37960 | 58200 | 119332 | 168000 | 192000 | 211000 | |
| Air pressure | 2.18 | 2.43 | 2.34 | 2.07 | 2.26 | 2.70 | 2.70 | 2.60 | |
| Rotating speed(r/min) | 1500 | 1600 | 1200 | 1000 | 800 | 960 | 960 | 710 | |
| Model | Y180M-2 | Y200L1-2 | Y225S-4 | Y225M-4 | Y335M1-8 | Y335M1-6 | Y335M3-6 | Y335L-8 | |
| Power (KW) | 22 | 30 | 37 | 55 | 132 | 160 | 200 | 220 | |
| Rotating speed of shaft (r/min) | 190-380 | 190-380 | 150-350 | 150-350 | 140-350 | 100-300 | |||
Explore our full range of heavy-duty industrial machinery, covering crushing, screening, industrial grinding, and mineral processing solutions. As a direct manufacturer, we provide reliable equipment tailored to maximize your production efficiency.
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