Mobile Crushing and Screening Plant

Capacity

20-1800TPH

Motor Power

75-315KW

Mobility & Setup: Built on a heavy-duty tire or crawler chassis with an all-in-one modular design, requiring zero infrastructure for instant on-site deployment.

Application Range: Highly versatile for medium-hard stone processing (limestone, bluestone ≤350MPa）, construction waste recycling (concrete/asphalt), and short-term mining projects.

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Mobile Crushing and Screening Plant Product Description

The mobile crushing and screening plant is an advanced, modular mobile crushing station designed for ultimate flexibility and high-efficiency processing. Integrating a feeder, mobile jaw crusher, impact crusher, and screen onto a single tire or crawler chassis, this self-contained aggregate production line requires zero fixed civil infrastructure. It transports directly to raw material yards or demolition zones for immediate, on-site operations.

Rapid Deployment: Eliminates foundation work and civil engineering, letting you start production immediately upon site arrival.
Exceptional Mobility: Easily relocates between dispersed sites, bringing the mobile stone crusher to the source to cut transport costs.
Flexible Configuration: Easily adapts to diverse materials or product sizing requirements.
Eco-Friendly & Smart: Built with dust-suppression sprays, enclosed structures, and optional magnetic iron separators.

Working Principle of the Integrated Crushing Line

The operational workflow of our mobile crushing and screening plant is engineered as a highly efficient, closed-circuit system designed to maximize throughput and deliver superior aggregate quality. By seamlessly integrating multiple mechanical units onto a single tire or crawler chassis, this complete aggregate production line operates through the following stages:

Controlled Feeding and Primary Jaw Crushing:The process begins when raw materials—such as quarry stones, limestone, or construction debris—are loaded into the heavy-duty vibrating feeder. The feeder evenly channels the material into the primary mobile jaw crusher. Here, the mobile jaw crusher applies tremendous compressive force to break down large, hard boulders into smaller, manageable fragments. This crucial coarse-crushing step effectively reduces raw material dimensions and substantially lowers the mechanical operating load on the downstream equipment within the mobile crushing station.
Secondary Impact Crushing and Particle Shaping:Once primary reduction is complete, the pre-crushed fragments are conveyed to the secondary impact crusher. Unlike compression-only crushers, this stage utilizes high-speed kinetic energy to shatter the stone, optimizing particle size distribution and producing well-shaped, cubical aggregates. The synergistic combination of the primary jaw crusher and the secondary impactor ensures that the final output strictly meets commercial gradation requirements.
Closed-Circuit Screening and Material Conveying:The crushed materials are then discharged onto an integrated multi-deck vibrating screen. This screen separates the output into different fractions: qualified finished products are transported to stockpiles via discharge belts, while oversized stones are automatically recirculated back through the crushing loop.

Tire-type mobile stone crusher operating with dust-suppression water sprays in a limestone quarry

Common Problems

This section is designed to address the most pressing inquiries customers may have regarding the daily operation, maintenance, product advantages, and after-sales service of our machine. Our aim is to help you gain a comprehensive understanding of our overall capabilities and enable you to make informed decisions for your projects.

A mobile crushing and screening plant is an all-in-one, self-contained mobile crushing station mounted on a tire or crawler chassis. It integrates a feeder, primary mobile jaw crusher, secondary impact crusher, and vibrating screen into a complete aggregate production line. Raw materials are fed, crushed, and sorted in a continuous closed-circuit workflow directly on-site.

The biggest advantages of a mobile crusher are zero civil infrastructure requirements, instant on-site deployment, and exceptional mobility. By eliminating permanent concrete foundations and long-distance material hauling, a mobile stone crusher drastically cuts down setup time, initial investment costs, and operational logistics.

This mobile crushing station is ideal for processing medium and low-hardness stones (≤350 MPa ) such as limestone, bluestone, and dolomite. It is also widely utilized for construction waste recycling (crushing concrete and asphalt debris into recycled aggregates) and short-term, dispersed mining projects.

Yes. The modular design of the mobile crushing and screening plant allows for flexible configurations. Depending on your raw material properties and final product requirements, you can easily integrate pre-screening units, different crusher combinations, or magnetic iron separators into the setup.

In our aggregate production line, the primary mobile jaw crusher handles heavy coarse reduction, breaking large boulders down into smaller fragments. This process efficiently reduces the mechanical operating load on the downstream impact crusher, which then refines the stone shape and ensures precise final particle sizing.

No. One of the core benefits of any advanced mobile crushing and screening plant is its ability to operate on hardened flat ground without pouring permanent concrete foundations. This enables rapid installation and allows operators to start production immediately upon arriving at the job site.

Yes. Modern designs incorporate fully enclosed structural elements, high-efficiency spray dust-suppression systems, and optional magnetic separators. These features help the mobile crushing station comply with strict environmental regulations and control dust pollution during urban or site operations.

Choosing the right mobile crusher depends on your raw material hardness, maximum feed size, required hourly capacity, and final aggregate gradation specifications. Sharing your specific project details with our technical team allows us to recommend the ideal custom configuration for your business.

COMPREHENSIVE SERVICE & GENUINE SPARE PARTS

Zhongxin Heavy Industry provides not only high-performance equipment but also full life-cycle support solutions.

Expert Technical Consultation & Custom Configuration

Our professional engineering team works closely with you to analyze your raw material properties, capacity requirements, and site conditions. We design and recommend the ideal mobile crushing and screening plant or custom aggregate production line configuration to ensure maximum operational efficiency and return on investment for your specific project.

Global On-Site Installation & Operator Training

To eliminate downtime and ensure seamless commissioning, our experienced technicians provide global on-site guidance for the setup, debugging, and initial operation of your mobile crushing station. We also deliver comprehensive hands-on training for your local operators, covering routine maintenance, safe operating procedures, and troubleshooting for the mobile crusher.

Genuine Spare Parts & Lifelong Maintenance Support

We maintain a robust inventory of high-wear and replacement parts—including jaw plates, blow bars, screen meshes, and conveyor components—specifically engineered for your mobile jaw crusher and complete plant. Backed by fast global shipping and responsive customer service, we guarantee quick replacements to keep your equipment running reliably throughout its entire lifecycle.

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Model	SY46-1007	SY46-900	SY57-1210	SY57-75	SY96-1214	SY96-160
Vibrating Feeder	ZSW0625	ZSW0625	ZSW8530	ZSW8530	ZSW9638	ZSW9638
Primary Jaw Crusher	PE400×600	PE400×600	PE500×750	PE500×750	ZXC96	ZXC96
Feeding Size (mm)	≤350	≤350	≤425	≤425	≤480	≤480
Feeding Size (mm)	15-60	15-60	40-130	40-130	60-160	60-160
Secondary Crusher	Impact crusher	Cone crusher	Impact crusher	Cone crusher	Impact crusher	Cone crusher
Model	PF1007	PYB900	PF1210	3’FT	PF1214	4.25’FT
Feeding Size (mm)	≤250	≤115	≤400	≤150	≤430	≤205
Capacity (t/h)	15-60	15-90	70-130	27-163	100-180	109-349
Vibrating Screen	2/3/4YK1237	2/3/4YK1237	2/3/4YK1848	2/3/4YK1848	2/3/4YK1860	2/3/4YK1860
Belt Conveyor	B500x8m	B650	B650	B650	B800	B800
Capacity (t/h)	15-60	15-60	60-100	100-150	150-180	180-300
Overall Size（mm）	1150020505400	1150020505400	1580023005850	1580023005850	1800027007650	1800027007650

Mobile Crushing and Screening Plant