Jiaozuo Zhongxin Heavy Industrial Machinery Co.,Ltd.
Explore Zhongxin Heavy Industry’s tracked and wheeled mobile crushing plant project sites worldwide. Access real-world site photos, working videos, equipment configurations, and production throughput data for open-pit mining, aggregate quarrying, and construction waste recycling applications.
This 200 TPH crawler-mounted mobile impact crushing plant delivered to Russia offers a high-capacity, plug-and-play solution designed for extreme winter conditions and rugged quarry environments. Integrating a heavy-duty feeder, an impact crusher with a high-inertia rotor, and an onboard multi-deck vibrating screen, the track-mounted unit processes construction waste, limestone, and dolomite into clean 0–40mm cubical aggregates. Featuring an Arctic-grade cold-start package, a closed-circuit recirculation system, and a fuel-efficient load-sensing hydraulic drive, it eliminates concrete foundation requirements and enables rapid setup within two hours.
In response to growing demand in the Eurasian infrastructure sector, Zhongxin custom-engineered and delivered a heavy-duty 200 TPH crawler-mounted mobile impact crushing plant to a quarrying operation in Russia. Engineered specifically for continuous processing under extreme sub-zero weather conditions, the plant processes medium-hard limestone, dolomite, and construction rubble into high-grade granular aggregates. The track-mounted design eliminates costly concrete foundations and lengthy site preparation, providing an immediate, plug-and-play solution for remote operating environments.
Manufacturer & Brand: Zhongxin
Target Raw Material: Construction Waste, Limestone, Dolomite, and Medium-Hard Rock
Plant Capacity / Throughput: 200 TPH (Tons Per Hour) stable output
Project Location: Russia
Plant Configuration: Track-Mounted Crawler Mobile Impact Crushing Plant
Core Crushing System: Heavy-Duty Primary Impact Crusher with High-Inertia Rotor
Feeding System: Integrated Heavy-Duty Stepped Grizzly Vibrating Feeder
Screening System: Onboard Multi-Deck Circular Vibrating Screen
Auxiliary Equipment: Closed-Circuit Oversize Return Conveyor, Magnetic Separator for Tramp Iron Removal, and Wireless Remote Telemetry
Final Product Specifications: 0–5mm (manufactured sand), 5–10mm, 10–20mm, and 20–40mm aggregates
Power Drive: Load-Sensing Hydraulic Drive with Onboard Cold-Start Diesel Generator Package
To achieve maximum reduction efficiency, precise product gradation, and seamless tramp metal removal in a single mobile footprint, the system operates through a highly coordinated three-stage closed-circuit process:
Stage 1: Pre-Screening and Primary Impact Reduction
Raw material is loaded directly into the heavy-duty feed hopper. The integrated vibrating feeder utilizes stepped grizzly bars to separate dirt and natural fines prior to crushing, boosting throughput and minimizing internal wear. The pre-screened rock enters the heavy-duty impact chamber, where a high-inertia rotor hurls the material against heavy impact aprons. This rock-on-rock crushing action delivers high reduction ratios and excellent cubical particle shaping in a single pass.
Stage 2: Multi-Fraction Onboard Screening & Tramp Metal Extraction
Crushed rock discharges onto the main belt conveyor, passing beneath an onboard cross-belt magnetic separator that automatically extracts rebar and tramp iron (vital when processing construction waste). The clean crushed material feeds onto an onboard triple-deck vibrating screen, which accurately separates the aggregate stream into four clean product sizes: 0–5mm, 5–10mm, 10–20mm, and 20–40mm.
Stage 3: Closed-Loop Recirculation
Any oversized stone exceeding the maximum target spec (40mm) is diverted to an onboard side conveyor that feeds directly back into the impact chamber for secondary crushing. This closed-circuit design ensures 100% size control and consistent aggregate gradation without requiring secondary external crushers or manual re-handling.
Deploying a track-mounted impact plant across Eurasian quarrying sites delivers major operational, financial, and environmental advantages over traditional stationary setups:
Rapid Site Deployment & Zero Civil Works
The rugged crawler chassis drives off low-bed transport trailers under its own power. Operators deploy hydraulic leveling outriggers and unfold conveyors electronically, bringing the unit from arrival to active crushing within 2 hours without cranes or concrete base construction.
Cold-Climate Arctic Adaptation
Engineered for harsh winters down to -35°C, the plant features an Arctic-grade engine pre-heating circuit, low-temperature synthetic hydraulic fluids, IP65-sealed electrical control cabinets with anti-condensation heating, and structural steel certified for high-impact toughness at extreme freezing temperatures.
GOST-Compliant Cubical Particle Shape
The impact crushing principle produces cubical aggregate with a flakiness index under 15%, fully satisfying strict Russian GOST standards for high-strength, frost-resistant concrete and premium asphalt base courses.
200 TPH Low-Consumption Drive Efficiency
By pairing a load-sensing variable-displacement hydraulic system with direct-drive rotor mechanics, the plant optimizes engine load based on real-time crushing demand, reducing overall fuel consumption by approximately 25% compared to conventional hydrostatic mobile plants in the 200 TPH class.
Crushing and mineral processing setups that actually handle hard rock, fines, and wet material. See our stationary, mobile, and modular lines for mining and aggregates.
This section is designed to address the most pressing inquiries customers may have regarding the daily operation, maintenance, product advantages, and after-sales service of our cone crushers. Our aim is to help you gain a comprehensive understanding of our overall capabilities and enable you to make informed decisions for your projects.
Choosing Zhongxin genuine wear parts reduces downtime and significantly boosts your mining operation's ROI.
We help clients develop maintenance plans to solve issues before wear affects production.
We offer customized parts for materials like granite or gold ore, increasing wear resistance by 30%.
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