Jiaozuo Zhongxin Heavy Industrial Machinery Co.,Ltd.
Browse proven fixed stone crushing production lines installed across global quarrying and mining operations. Each case study features comprehensive equipment lineups—including heavy-duty jaw crushers, hydraulic cone crushers, impact crushers, and VSI sand makers—complete with capacity specs, site layouts, and HD working videos.
ZGC1550x 2sets vibrating feeder+ ZXC106x 2sets European Type jaw crusher+ XHP500x 3sets hydraulic cone crusher+ DP660Sx 1sets Single Cylinder hydraulic cone crusher+VSI9526x 2sets sand making machine+ 3YK2475x7sets circular vibrating screen+XL1115x4sets sand washer+10sets belt conveyor
ZGC1550x 2sets vibrating feeder+ ZXC106x 2sets European Type jaw crusher+ XHP500x 3sets hydraulic cone crusher+ DP660Sx 1sets Single Cylinder hydraulic cone crusher+VSI9526x 2sets sand making machine+ 3YK2475x7sets circular vibrating screen+XL1115x4sets sand washer+10sets belt conveyor
Project Overview: Large-Scale Quarry Crushing Solution
As a leading provider of complete crushing and screening plants, we successfully delivered a flagship 1200 TPH mountain stone crushing plant designed for a high-intensity quarrying project. This heavy-duty quarry crushing plant layout is specifically engineered to process hard rocks like granite and basalt into premium concrete aggregates and manufactured sand (M-sand).
By integrating advanced primary crushing, secondary reduction, and an industrial manufactured sand (M-Sand) production plant, this high-capacity stone crushing plant design achieves seamless synergy, maximizing operational efficiency while lowering total cost per ton.
Technical Specifications & Equipment Configuration
To maintain a stable, high-velocity 1200 TPH crushing plant output, the production line adopts a multi-stage configuration utilizing top-tier, hydraulically controlled machinery:
| Process Stage | Equipment Model | Quantity | Role & Advantage |
| Primary Feeding | ZGC1550 Vibrating Feeder | 2 Sets | Ensures continuous, regulated, and uniform material flow into the primary crushers. |
| Primary Crushing | ZXC106 European Type Jaw Crusher | 2 Sets | High-ratio primary crushing with a large feed opening, optimized for tough mountain rock. |
| Secondary Crushing | XHP500 Multi-Cylinder Hydraulic Cone Crusher | 3 Sets | Provides high crushing force, superior efficiency, and consistent secondary particle size reduction. |
| Tertiary/Fine Crushing | DP660S Single-Cylinder Hydraulic Cone Crusher | 1 Set | Delivers precise fine crushing and optimizes the material shape before the final shaping stage. |
| Sand Making & Shaping | VSI9526 Vertical Shaft Impact (VSI) Crusher | 2 Sets | Advanced sand making and rock shaping machine for producing premium, cubic aggregates and high-quality manufactured sand. |
| Screening & Classification | 3YK2475 Circular Vibrating Screen | 7 Sets | High-amplitude, multi-deck screening units that accurately separate material sizes with high throughput. |
| Sand Washing | XL1115 Spiral Sand Washer | 4 Sets | Thoroughly removes impurities, clay, and silt from the sand to meet strict concrete aggregate standards. |
| Material Transport | Heavy-Duty Belt Conveyor System | 10 Sets | Heavy-duty, high-tensile material handling system for seamless plant-wide transportation. |
Key Highlights of the 1200 TPH Stone Crushing Production Line
1. Optimized for Hard Rock (Granite & Basalt Crushing Plant 1200 TPH)
Mountain stones such as granite and basalt are highly abrasive. This stone crushing production line utilizes the ZXC106 European Type Jaw Crusher and a combination of XHP500 and DP660S hydraulic cone crushers. This multi-stage setup provides massive crushing forces, significantly reducing wear and tear on spare parts during hard rock processing.
2. High-Grade Concrete Aggregate Production Line
The inclusion of two VSI9526 sand making machines ensures that the final products possess an exceptional cubical shape with a very low flakiness index. This makes the output ideal for high-grade road ballast crushing solutions, high-speed railways, and commercial ready-mix concrete.
3. Smart Automation & Reduced Downtime
Both the multi-cylinder and single-cylinder hydraulic cone crushers are equipped with advanced automated control systems. Features like hydraulic clearing, overload protection, and real-time remote monitoring minimize maintenance labor and prevent unexpected operational bottlenecks.
4. Eco-Friendly M-Sand Washing System
With four XL1115 spiral sand washers, this large-scale commercial sand making plant thoroughly cleans dirt, clay, and silt from the 0-5mm sand fractions. The system produces clean, high-standard manufactured sand that meets strict modern environmental and engineering regulations.
Turnkey Aggregate Production Line (1200 Tons Per Hour)
Whether you are processing a basalt and limestone crushing line or setting up a massive concrete aggregate production line, our custom engineering team offers full lifecycle support. From initial site topography assessment and high-capacity stone crusher line design to equipment installation, commissioning, and operator training, we deliver turnkey solutions that guarantee a high return on investment (ROI).
📞 Get Your Custom 1200 TPH Crushing Solution
Interested in a turnkey aggregate production line 1200 tons per hour configuration? Or looking to know the hard rock crushing and screening plant cost?
[Contact Our Engineers Today] for a tailored layout design and factory-direct quote! whatsapp:+8613676922906, Email: [email protected].
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This section is designed to address the most pressing inquiries customers may have regarding the daily operation, maintenance, product advantages, and after-sales service of our cone crushers. Our aim is to help you gain a comprehensive understanding of our overall capabilities and enable you to make informed decisions for your projects.
Choosing Zhongxin genuine wear parts reduces downtime and significantly boosts your mining operation's ROI.
We help clients develop maintenance plans to solve issues before wear affects production.
We offer customized parts for materials like granite or gold ore, increasing wear resistance by 30%.
Leveraging our optimized supply chain, we promise the fastest delivery of parts to global sites.
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