On October 27, 2026, the industrial manufacturing base of Jiaozuo Zhongxin Heavy Industrial Machinery Co., Ltd. witnessed a major logistics milestone. Multiple heavy-duty freight trucks loaded with complete sets of high-efficiency crushing and screening equipment were securely packed, inspected, and dispatched to Xinjiang, China.
This major shipment consists of two complete 500 TPH (Tonnes Per Hour) aggregate crushing and sand making production lines, specifically engineered to meet the growing demand for high-grade infrastructure aggregates and local mineral processing projects in the Xinjiang region.
1. Complete Equipment Suite & Exact Models Tailored for Complex Terrains
Xinjiang features unique geological conditions, variable ambient temperatures, and highly abrasive raw rock materials. Relying on decades of field experience in heavy mining equipment manufacturing, Jiaozuo Zhongxin Heavy Industry customized a high-capacity, robust crushing layout for this dual 500 TPH project.
The dispatched shipment comprises a comprehensive lineup of primary, secondary, and tertiary processing machinery, including:
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ZSWT6016 Vibrating Feeder: Engineered to deliver continuous and uniform feeding to primary crushing units while effectively scalping fine impurities.
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ZXC125 European Type Jaw Crusher: Heavy-duty primary crusher with optimized crushing cavity and high reduction ratio for processing large raw boulders and hard rocks.
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ZX1650 Compound Cone Crushers (3 Units): High-performance secondary and tertiary crushing units featuring high crushing force, stable operation under heavy load, and continuous cubical product shaping.
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VSI1263 Vertical Shaft Impactor (Sand Making Machine): Heavy-duty VSI sand maker designed for high-velocity material impact, maximum sand yield, and premium concrete aggregate shaping.
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Multi-Deck Vibrating Screens (6 Units Total):
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2YA3072 Vibrating Screens (4 Units): Heavy-duty 2-deck sizing screens designed for high-capacity aggregate classification.
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3YA3072 Vibrating Screen (1 Unit): 3-deck screening unit for precise multi-grade particle separation.
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2YA2160 Vibrating Screen (1 Unit): High-efficiency compact screening unit for secondary classification and oversize recycling.
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Heavy-Duty Belt Conveyors & Chutes: Engineered for dust suppression, structural durability, and seamless material transfer across the entire aggregate plant.
By integrating energy-efficient motors and wear-resistant alloy spare parts across the ZXC125 jaw crusher, ZX1650 cone crushers, VSI1263 sand maker, and YA-series vibrating screens, these dual lines provide local quarry operators with significantly lower operational costs (OPEX) and high production stability.
2. Rigorous Quality Control: From Workshop Inspection to Logistics Dispatch
Quality is the cornerstone of Jiaozuo Zhongxin’s global reputation. Prior to loading every ZXC125 jaw crusher, ZX1650 compound cone crusher, VSI1263 sand maker, ZSWT6016 feeder, and multi-deck vibrating screen, each unit undergoes strict factory acceptance testing (FAT):
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Dynamic Balancing & Vibration Analysis: Ensuring smooth power transmission, low noise, minimal structural stress, and extended bearing service life.
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Structural Weld & Anti-Corrosion Finish: Completed with durable protective coatings (including signature white-and-green housing) to withstand harsh outdoor operation.
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Secure Fleet Loading & Fastening: Heavy transport vehicles are loaded under strict supervisor oversight, ensuring safe long-distance transit across thousands of kilometers to the project site.
3. End-to-End Engineering Service: Delivery is Just the Beginning
At Jiaozuo Zhongxin Heavy Industry, dispatching equipment is merely the start of our commitment. To guarantee successful plant commissioning, our technical service team offers comprehensive lifecycle support:
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On-Site Foundation & Layout Guidance: Assisting site construction teams with precise equipment alignment and foundation positioning.
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Installation & Commissioning: Senior engineers deployed for mechanical setup, electrical integration, and system test runs.
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Operator Training & Maintenance Support: Providing hands-on operational training and routine maintenance guidance for local plant teams.
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Long-Term Spare Parts Supply: Original high-manganese jaw plates, cone mantle/concave liners, VSI rotor tips, and heavy screen meshes available for quick dispatch.
4.Project Technical Specifications & Equipment List
| Equipment Category | Specific Model | Quantity | Primary Function / Technical Role |
| Vibrating Feeder | ZSWT6016 | 1 Set | Uniform primary feeding & pre-screening |
| European Jaw Crusher | ZXC125 | 1 Set | Primary heavy-duty rock crushing |
| Compound Cone Crusher | ZX1650 | 3 Sets | Secondary & tertiary crushing for high capacity |
| Sand Making Machine | VSI1263 | 1 Set | High-efficiency sand making & aggregate shaping |
| Vibrating Screen | 2YA3072 | 4 Sets | 2-deck aggregate sizing & high throughput screening |
| Vibrating Screen | 3YA3072 | 1 Set | 3-deck precise multi-grade screening |
| Vibrating Screen | 2YA2160 | 1 Set | Compact secondary classification |
| Plant Capacity | 2 times 500 TPH | Dual Lines | Total capacity up to 1,000 Tonnes Per Hour |
| Project Location | Xinjiang, China | Project Site | Infrastructure Aggregates & Manufactured Sand |
5. Frequently Asked Questions (FAQ) for Global Mining Buyers
Q1: What are the main advantages of using the ZXC125 European Jaw Crusher in a 500 TPH production line?
A: The ZXC125 European Jaw Crusher features a non-welded detachable frame, heavy-duty eccentric shaft, and optimized V-shaped crushing chamber. This structural design provides higher throughput, greater reliability, and easier maintenance compared to traditional jaw crushers when processing hard rocks.
Q2: Why are 3 sets of ZX1650 Compound Cone Crushers used in this 500 TPH plant configuration?
A: The combination of three ZX1650 compound cone crushers balances secondary and tertiary crushing loads. This setup achieves high crushing efficiency, reduces wear on individual machines, ensures continuous 500 TPH output, and delivers excellent cubical particle shape for concrete aggregates.
Q3: What makes the VSI1263 Sand Making Machine ideal for high-standard manufactured sand?
A: The VSI1263 sand maker utilizes advanced "rock-on-rock" and "rock-on-iron" crushing principles. It delivers high crushing efficiency, adjustable sand graduation (0-5mm), low wear-part consumption, and superior particle cubicity required for high-grade concrete and highway construction.
Q4: Can Jiaozuo Zhongxin supply original wear parts for ZXC125, ZX1650, and VSI1263 crushers?
A: Yes, we supply original OEM wear-resistant parts including ZXC125 jaw plates, ZX1650 mantle and concave liners, VSI1263 rotor tips, and high-tensile screen meshes to guarantee long-term operational stability.
Q5: Can Jiaozuo Zhongxin customize a 500 TPH crushing plant according to our specific rock type?
A: Yes. Whether processing basalt, granite, limestone, river pebbles, or iron ore, Jiaozuo Zhongxin designs customized crushing, screening, and sand making flowsheets tailored to raw material hardness, feed size, and required output capacity.
Q6: What after-sales installation support does Jiaozuo Zhongxin offer for overseas projects?
A: We provide global engineering dispatch, 3D foundation layout drawings, online remote video commissioning support, and comprehensive maintenance training to ensure fast operational startup.
Q7: What is the typical lead time and shipping duration for a complete 500 TPH crushing plant?
A: Standard manufacturing lead time ranges from 20 to 35 days depending on plant customization. Shipping schedules vary by destination (e.g., inland overland transport or ocean freight), and our dedicated logistics team manages secure loading, containerization, and full customs documentation.
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