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How to increase the output of cone crusher

Time: 2024-06-04 10:08:23

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To increase the output of cone crusher, you can consider the following aspects:

1. Reasonable selection of crusher model:

According to the actual production needs and material properties, the model of cone crusher can be reasonably selected.

For example, for hard materials, you can choose a multi-cylinder hydraulic cone crusher; for medium-soft materials, you can choose a single-cylinder hydraulic cone crusher.

cone crusher
cone crusher

2. Optimize the structure of the crusher:

Adjust the size of the discharge port: The size of the discharge port directly affects the production capacity of the cone crusher. Too small a discharge port will lead to insufficient crushing, and too large a discharge port will cause waste. Therefore, it is necessary to adjust the size of the discharge port according to actual needs to achieve a good crushing effect.

Replace high-quality wearing parts: The wearing parts of the cone crusher include hammers, liners, etc. The quality of these wearing parts directly affects the crushing effect and production capacity. Therefore, replacing high-quality wearing parts can improve the production capacity of the cone crusher.

3. Keep the equipment in good working condition:

Regular inspection and maintenance: The cone crusher needs to be inspected and maintained regularly during use, such as checking whether the wearing parts are worn, replacing lubricating oil, etc., to ensure its good working condition, thereby extending the service life of the equipment and improving production efficiency.

Keep the equipment clean: avoid dust and debris from entering the equipment, prevent equipment blockage and wear, and improve the working efficiency of the equipment.

Cone crusher

4. Standard operation:

Preparation before starting: Check whether the equipment screws and spring screws are tightened, whether there are debris around the equipment and in the crushing chamber, the tightness of the V-belt of the belt conveyor and whether the lubricating oil in the bearing seat is appropriate.

Start and operation: Start the equipment according to the operating specifications and pay attention to the safety of surrounding personnel. The equipment should be fed continuously and evenly during operation, and it is strictly forbidden for materials and debris that cannot be crushed to enter the crusher.

5. Adjust operating parameters:

Moving cone speed: The speed of the moving cone is one of the important factors affecting production. When the speed is too slow, the material takes a long time to pass through the crushing chamber, reducing production efficiency; when the speed is too fast, it is difficult for the material to be discharged downward, and material congestion occurs. Therefore, it is necessary to adjust the rotating speed of the moving cone according to the characteristics of the material.

Precession angle: The size of the precession angle directly determines the eccentricity of the cone crusher and the swing stroke of the discharge port. When the precession angle is large, the material is easier to fall, the output increases but the product quality may decrease; when the precession angle is small, the time for the material to pass through the crushing chamber becomes longer, the output decreases but the product quality is improved.

Material filling rate: Try to keep the crushing chamber filled with materials to increase the output. Too little material will not only reduce the output, but also cause damage to the equipment.

6. Regular maintenance:

Regularly check the wear of the liner of the cone crusher, and replace or adjust it in time according to the wear.

Regularly check the lubrication system of the equipment to ensure the appropriate amount and cleanliness of the lubricating oil to ensure the normal operation of the equipment.

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