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Jiaozuo Zhongxin Heavy Industrial Machinery Co., Ltd.
Browse proven fixed stone crushing production lines installed across global quarrying and mining operations. Each case study features comprehensive equipment lineups—including heavy-duty jaw crushers, hydraulic cone crushers, impact crushers, and VSI sand makers—complete with capacity specs, site layouts, and HD working videos.
Engineered by Zhongxin Heavy Industry, this 80-100 TPH Stationary Crushing and Sand-Making Combined Production Line is designed for processing high-abrasion, hard rock materials (Mohs hardness 5–8) such as river pebbles, basalt, granite, and andesite. This plant effectively overcomes common crushing bottlenecks, including rapid hammer wear, poor particle shape, and excessive silt content in finished sand.
Plant Type: Stationary Crushing & Sand-Making Combined Plant
Designed Capacity: 80 – 100 TPH (Tons Per Hour)
Applicable Materials: River Gravel, Basalt, Andesite, Granite, and Limestone (Mohs 5–8)
Core Equipment Setup: PE500×750 Jaw Crusher + VSI8518 Vertical Shaft Impact Crusher + 2YK1548 Vibrating Screen + XS Wheel Sand Washer
Finished Products:
0-5mm High-Quality Manufactured Sand (M-Sand)
5-20mm Premium Concrete Aggregate
20-40mm Construction Coarse Aggregate
By adopting the advanced design philosophy of "Replacing Grinding with Impact Crushing", Zhongxin Heavy Industry eliminated the traditional, energy-intensive three-stage setup (Jaw Crusher + Cone Crusher + Rod Mill). Utilizing the high-efficiency "Stone-on-Stone" action of the VSI8518 Sand Making Machine, the line accomplishes both size reduction and particle shaping in a single pass—saving up to 30% electricity consumption per ton while significantly lowering capital investment.
[Raw Rock / Gravel ≤350mm]
│
[PE500×750 Primary Jaw Crusher] ── (Crushing to ≤100mm)
│
[VSI8518 Vertical Shaft Impact Crusher] ── (Fine Crushing & Shaping)
│
[2YK1548 Vibrating Screen] ── (3-Deck Size Separation)
├──► 20-40mm Coarse Aggregate
├──► 5-20mm Premium Aggregate
└──► 0-5mm Fine Material ──► [XS Wheel Sand Washer] ──► 0-5mm ASTM C33 M-Sand
1.Primary Coarse Crushing: Quarry rock or river gravel (≤350mm}, max feed up to 425mm) is fed directly into the PE500×750 Jaw Crusher. The material is crushed down to 50--100 mm through heavy-duty compression. Jaw plate service life reaches 600–900 hours.
2.Fine Crushing & Cubical Shaping: The primary output enters the VSI8518 Crusher. Operating on the "Stone-on-Stone" principle, it shapes the stone into cubic particles with needle/flaky content lower than 5%.
3.Screening & Classification: The 2YK1548 Vibrating Screen accurately separates the crushed material into three distinct commercial aggregate fractions.
4.Sand Washing & Desliming: The 0-5mm fine fraction is washed by the XS Wheel Sand Washer to reduce mud and silt content to below 1%, delivering ultra-clean manufactured sand.
Optimize your mineral beneficiation circuit with our high-recovery mineral processing equipment. We manufacture heavy-duty grinding ball mills, spiral classifiers, hydrocyclones, froth flotation machines, and magnetic separators designed for processing gold, copper, iron, and manganese ores. Engineered for continuous duty and maximum mineral extraction efficiency, our machinery ensures reduced wear, lower power consumption, and improved concentrate grades across all hard-rock mining operations.
Discover custom-engineered mineral processing lines and complete aggregate production plant solutions tailored to your capacity and ore characteristics. From turnkey gold ore processing plants (CIP/CIL & flotation) and copper extraction lines to high-capacity sand-making and aggregate crushing circuits, we provide end-to-end flowsheets—integrating crushing, wet grinding, classification, and slurry dewatering. Partner with us for optimized plant layout design, factory-direct equipment supply, and maximum ROI.
This section is designed to address the most pressing inquiries customers may have regarding the daily operation, maintenance, product advantages, and after-sales service of our cone crushers. Our aim is to help you gain a comprehensive understanding of our overall capabilities and enable you to make informed decisions for your projects.
Choosing Zhongxin genuine wear parts reduces downtime and significantly boosts your mining operation's ROI.
We help clients develop maintenance plans to solve issues before wear affects production.
We offer customized parts for materials like granite or gold ore, increasing wear resistance by 30%.
Leveraging our optimized supply chain, we promise the fastest delivery of parts to global sites.
