Jiaozuo Zhongxin Heavy Industrial Machinery Co., Ltd.
【Application】:ZSW3895 vibrating feeder+PE600*900 jaw crusher +XHP300 hydraulic cone crusher+3YK1860 vibrating screen + XS3016 sand wahing machine
+86 13676922906Project Overview: The Ultimate Riverstone Processing Solution
Faced with the increasing demand for high-quality concrete aggregates and manufactured sand, sourcing durable pebble crushing equipment has become a top priority for global quarry operators. Recently, our engineering team successfully commissioned a heavy-duty 350 TPH Pebble Crushing Production Line tailored for processing hard, highly abrasive river stone.
This turnkey pebble processing line is a stationary, multi-stage layout engineered to handle a maximum feeding size of 500mm. Integrating advanced pebble crushers with a high-efficiency hydro-wash system, this riverstone crushing plant not only reduces raw stone size but also delivers clean, premium cubical aggregates and high-purity washed sand (0-5mm, 5-9mm, 9-12mm). For global buyers comparing pebble crusher price options or looking for an industrial-grade river stone crusher, this project serves as a premier benchmark for efficiency and ROI.
Technical Specifications & Equipment Configuration
Processing river pebbles requires a robust configuration to counteract high wear and tear. Our optimized pebble production line utilizes a combination of compression crushing and hydraulic fine-shaping to maximize uptime.
| Equipment Type | Model / Specification | Specific Role in the Pebble Crusher Line |
| Vibrating Feeder | ZSW3895 | Ensures continuous, regulated feeding and pre-screening of raw pebbles. |
| Primary Jaw Crusher | PE600×900 | Heavy-duty pebble rock crusher designed for initial coarse reduction ($<500\text{mm}$). |
| Secondary Cone Crusher | XHP300 Hydraulic Cone crusher | High-efficiency riverstone cone crusher for hard rock fine-crushing. |
| Circular Vibrating Screen | 3YK1860 (3-Deck) | High-frequency grading into three precise finished aggregate sizes. |
| Sand Washing Machine | XS-3016 (Wheel Type) | Removes silt and clay, boosting the value of the 0-5mm concrete sand. |
1.Raw Material: River Pebble / High-Silica Riverstone
2.Maximum Feeding Size: ≤500mm
3.Design Capacity: 350 Tons Per Hour (TPH)
4.Final Product Sizes: 0-5mm (washed manufactured sand), 5-9mm (fine aggregate), 9-12mm (coarse aggregate)
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The entire riverstone crushing equipment matrix works in a synchronized, closed-circuit loop to guarantee a stable 350 TPH output:
Raw river pebbles up to 500mm are dumped into the heavy-duty ZSW3895 Vibrating Feeder. The feeder grid screens out natural small debris while sending the large rocks evenly into the PE600×900 Jaw Crusher. This powerful pebble stone crusher quickly breaks the smooth, hard river stones down into manageable mid-sized fractions.
The primary crushed material is then transferred via belt conveyors to the XHP300 Hydraulic Cone Crusher. As an industry-advanced riverstone crushing machine, the XHP300 utilizes inter-particle crushing principles. This is the critical stage of pebble crushing, where the machine forces the stones to crush against each other, drastically reducing wear on the liners while producing an excellent cubical shape free of flaky or elongated tension cracks.
The material processed by the pebble crushing machine is sent to the 3YK1860 Vibrating Screen:
1. Oversized rocks are automatically returned to the riverstone cone crusher for re-crushing.
2. The qualified 5- 9 mm and 9- 12 mm aggregates are stockpiled directly.
3. The 0- 5 mm fine sand particles are routed into the XS-3016 Sand Washing Machine. The wheel-bucket design thoroughly washes away mud and impurities, ensuring the final sand meets the strictest ASTM international construction standards.
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When analyzing the riverstone crusher price or searching for a high-performance riverstone crusher for sale, experienced mine owners know that the initial capital expenditure is only one part of the equation.
Why the 350 TPH Pebble Crusher Configuration Delivers Supreme ROI:
1.Laminated Crushing Technology: The XHP300 hydraulic cone crusher pebble crusher significantly lowers the consumption of wear parts (concave and mantle), which is a common pain point in high-silica riverstone crushing.
2.Integrated Washing System: By adding the XS-3016 sand washer, this pebble production line transforms low-value pebble dust into high-priced, premium washed manufactured sand, instantly boosting the plant's profitability.
3.Automated Hydraulic Protection: The XHP300 hydraulic cone crusher features a hydraulic tramp release system. If an unbreakable object (like iron) enters the chamber, the hydraulic system clears it automatically without stopping the entire line, protecting your investment.
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This 350 TPH pebble processing line highlights our capability to engineer robust, high-capacity, and low-maintenance plants for the world's toughest materials. By balancing heavy-duty primary breaking with advanced hydraulic cone reshaping and efficient sand washing, we help our clients maximize their yield and secure premium aggregate contracts.
Are you looking for an efficient river stone crusher or comparing the best pebble crusher price options for your next project? Contact our expert engineering team today for a customized site layout and a free quotation!
Bộ nạp rung ZSW600x200 + máy nghiền hàm PE1500x1800 + máy nghiền hình nón thủy lực XHP500x 2 bộ + màn hình rung tròn 4YK2470x4 bộ + băng tải 8 bộ Vật liệu: Đá núi Kích thước cho ăn tối đa: 125-1020 mm Kích thước sản phẩm
Vibrating Feeder
Jaw Crusher
Hydraulic Cone Crusher
Circular Vibrating Screen
Belt Conveyor
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This section is designed to address the most pressing inquiries customers may have regarding the daily operation, maintenance, product advantages, and after-sales service of our cone crushers. Our aim is to help you gain a comprehensive understanding of our overall capabilities and enable you to make informed decisions for your projects.
Choosing Zhongxin genuine wear parts reduces downtime and significantly boosts your mining operation's ROI.
We help clients develop maintenance plans to solve issues before wear affects production.
We offer customized parts for materials like granite or gold ore, increasing wear resistance by 30%.
Leveraging our optimized supply chain, we promise the fastest delivery of parts to global sites.
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