250TPH河卵石破碎生产线

Feed Size:
Capacity:

【Application】:1set ZSW490*110 Vibrating Feeder + 1set PE750*1060 Jaw Crusher + 1sets XHP300 Hydraulic Cone Crusher + 1set 3YK2470 Vibrating Screen + 1set B1000×15mBelt conveyor +1set B1000×18mBelt conveyor +1set B1000×25mBelt conveyor +1set B800×32mBelt conveyor +1set B500×15mBelt conveyor + Electronic control system

Project Introduction

250TPH River Stone Crushing Plant – Complete Stationary Stone Crushing Solution

Project Overview

This 250 tons per hour river stone crushing plant is a stationary crushing system designed to process natural river stone into high-quality construction aggregates. The project was developed to meet the growing demand for premium-grade aggregates in infrastructure, concrete production, and road construction projects. With a maximum feed size of 630mm and a production capacity of 250 tons per hour, this fully integrated crushing and screening plant delivers consistent output of three final product sizes – 0-5mm, 5-9mm, and 9-12mm – meeting stringent quality standards for modern construction applications.


Equipment Configuration List

The complete stationary crushing line comprises the following high-performance equipment, carefully selected to ensure optimal processing efficiency and product quality:

EquipmentModelFunction
Vibrating FeederZSW490×110Uniform material feeding
Primary Jaw CrusherPE750×1060Primary crushing stage
Hydraulic Cone CrusherXHP300Secondary crushing & shaping
Circular Vibrating Screen3YK2470Final product classification
Belt Conveyors5 sets (various lengths)Material handling & transfer
Control SystemElectronicFull plant automation

Crushing Process Flow – From Raw Material to Finished Product

Primary Crushing Stage

The max feed size of large river stone is 630mm, and it is uniformly fed into PE750×1060 jaw crusher by ZSW490×110 vibrating feeder. The primary reduction, in this case with a jaw crusher, reduces the large river stone raw material into smaller parts. The PE series is a heavy-duty primary crusher that uses the finest crushing force in normal operation.

Secondary Crushing and Shaping Stage

After the primary reduction, the material is passed on to a belt conveyor that transports it to the XHP300 hydraulic impactor for secondary crushing. HST series single cylinder cone crusher with hydraulic-driven system is a kind of new type high efficient crushing equipment which is developed by our engineers through over 20 years effort. With the hydraulic adjustment system, operators can create a specific desired size and shape (width) at the discharge opening.This stage is critical for producing high-quality aggregates that meet the demanding specifications of modern concrete and road construction.

Screening and Classification Stage

Then, the materials are sent to 3YK2470 circular vibrating screen for final screening and classification after secondary crushing. The crushed river stone is fed into this high-efficiency screening unit where it was screened at the required three final product sizes, 0-5mm, 5-9mm and 9-12mm. This design also has a closed-circuit which saves material from leaving and returning to the cone crusher for further size reduction thus ensuring product quality is kept consistent, maximising any possibility of waste.

Material meeting the required sizes is transported by belt conveyor to designated stockpiles for storage and shipment.


Key Customer Benefits – Why This Plant Delivers Exceptional Value

1. High Production Capacity
With a processing capacity of 250 tons per hour, this plant is designed for reliable aggregate production, ensuring uninterrupted supply to meet the demands of major infrastructure and construction projects.

2. Superior Product Quality
The two-stage crushing process with hydraulic cone crusher, combined with the efficient screening system, produces well-shaped, cubical aggregates that meet the highest industry standards for concrete production and road construction.

3. Reliable Performance with Minimal Downtime
Built with robust, wear-resistant components and advanced hydraulic systems, the plant ensures reliable 24/7 operation. The hydraulic cavity cleaning system allows for quick clearing of blockages, minimizing downtime and protecting the crusher from damage.

4. Cost-Effective Operation
Optimized equipment selection and efficient material flow design reduce fuel consumption and operating costs. The ability to produce three finished product sizes in a single integrated system eliminates the need for additional processing stages, delivering exceptional return on investment.

5. Customized Engineering Solution
Every project is unique. Our team of experienced engineers worked closely with the client to design a crushing solution tailored to the specific material characteristics, site conditions, and production targets. The result is a plant that delivers exactly what the customer needs – nothing less.


Why Choose Jiaozuo Zhongxin Heavy Industry?

As a professional mining machinery manufacturer with decades of industry experience, Jiaozuo Zhongxin Heavy Industry has established a proven track record of delivering high-performance crushing and screening solutions to customers across multiple continents. Our engineering expertise, commitment to quality, and customer-centric service approach make us a trusted partner for projects of all sizes and complexities.

We offer a complete range of stationary and mobile crushing equipment, including jaw crushers, cone crushers, impact crushers, vibrating screens, and feeding equipment. Our team provides comprehensive support from initial consultation and plant design to installation supervision, operator training, and after-sales service – ensuring your project is a success from start to finish.


Contact Us For Your Customized Crushing Solution

Whether you are planning a new stone crushing plant, upgrading an existing facility, or need a mobile solution for on-site processing, our team is ready to assist you. Contact us today to discuss your project requirements and receive a tailored proposal that fits your needs and budget.


Project Configuration

该250TPH河卵石破碎生产线包含完整的加工流程


Vibrating Feeder

Vibrating Feeder

Jaw Crusher

Jaw Crusher

Hydraulic Cone Crusher

Hydraulic Cone Crusher

Circular Vibrating Screen

Circular Vibrating Screen

Belt Conveyor

Belt Conveyor


Project Site Photos

Mineral Processing Line

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Utilizing the density difference of minerals. Ideal for gold, tin, and tungsten recovery using jigs, shaking tables, and spiral classifiers.

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Precision-engineered flotation cells and reagent systems for the recovery of copper, lead, zinc, and other sulfide ores.

Magnetic Separation Line

High-intensity magnetic separators designed for iron ore upgrading and removing impurities from non-metallic minerals.

Leaching & Cyanidation (CIL/CIP)

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Related Solution

Crushing and mineral processing setups that actually handle hard rock, fines, and wet material. See our stationary, mobile, and modular lines for mining and aggregates.

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Common Problems

This section is designed to address the most pressing inquiries customers may have regarding the daily operation, maintenance, product advantages, and after-sales service of our cone crushers. Our aim is to help you gain a comprehensive understanding of our overall capabilities and enable you to make informed decisions for your projects.

焦作中新重工在全球范围内成功交付了众多碎石机厂和碎石厂项目,涵盖了广泛的材料和产能。我们的项目组合包括:
铁矿石破碎厂(300TPH):配备ZSW3895振动给料机+PE600×900颚式破碎机+HP300液压圆锥破碎机+3YK1860振动筛。
石灰石破碎装置(300TPH):配备ZSW3895振动给料机+ZXC欧式颚式破碎机+HP300圆锥破碎机+3YK1860振动筛。
花岗岩破碎厂(埃塞俄比亚250 TPH):采用ZSW给料机+PE颚式破碎机+PY圆锥破碎机+VSI立轴冲击破碎机+YK圆振动筛。
骨料破碎厂(菲律宾200 TPH):生产高质量立方体骨料的三级固定式岩石破碎机厂。
山石破碎厂(印度尼西亚300TPH):完整的三级圆锥破碎机厂和筛分生产线。
花岗岩破碎装置(350 TPH):配备ZSW600x130给料机+PE900x1200颚式破碎机装置+双XHP300液压圆锥破碎机+双3YK2460筛网。
无论您需要50 tph的碎石机工厂价格用于小型项目,还是500 tph的碎石机用于大规模生产,我们在各种应用中都拥有成熟的经验。联系我们,了解我们的采矿破碎机工厂解决方案如何满足您的特定需求。

选择正确的碎石机设备配置取决于几个关键因素。我们的工程团队设计定制的石材破碎设备基于:
材料类型:不同的材料需要不同的破碎方法:
花岗岩、玄武岩、铁矿石→颚式破碎机+圆锥破碎机组合(颚式圆锥破碎机配置)
石灰石和中硬石材→颚式破碎机+冲击式破碎机
河石→颚式破碎机+圆锥破碎机+VSI型砂
容量要求:我们提供从50 TPH到500 TPH的解决方案:
50 tph碎石机厂价格→小型项目的理想选择
100 tph碎石机和100 tph碎石机工厂价格→中型运营
120 tph碎石机价格和150 tph碎石机价格→中档产品
200 tph碎石机价格和200 tph碎石机厂价格→大规模骨料生产
250 tph碎石机和500 tph碎石机→高容量采矿和采石场作业
最终产品规格:所需的输出尺寸和形状决定了需要额外的破碎阶段或VSI整形。
场地条件:空间可用性、电源供应和移动性要求会影响您是需要固定的岩石破碎厂还是移动解决方案。
我们的案例研究展示了各种材料和容量的成功配置。分享您的项目详细信息,我们将为您设计最佳颚式破碎机设备或圆锥破碎机设备布局。

了解差异有助于您选择正确的碎石机设备配置:
颚式破碎机装置:专为初级破碎、处理大进料尺寸(高达1000mm)和高硬度材料而设计。我们的PE系列和ZXC欧式颚式破碎机装置是大多数岩石破碎机装置操作的基础。它们是石材破碎装置第一阶段的理想选择。
圆锥破碎机厂:专门用于二次和三次破碎,生产均匀的立方体骨料。圆锥破碎机厂擅长高效率地处理坚硬和研磨材料。在多级碎石机厂配置中,它经常在颚式破碎机之后使用。
颚式圆锥破碎机组合:这是加工花岗岩、玄武岩和铁矿石等坚硬岩石最常见和最有效的装置。颚式破碎机工厂处理一次还原,而圆锥破碎机工厂执行二次和三次破碎——提供出色的产品形状和一致的级配。我们的许多案例,如200 TPH菲律宾工厂和300 TPH印度尼西亚工厂,都使用这种颚式圆锥破碎机组合。
对于石灰石等较软的材料,颚式+冲击式破碎机组合可能更具成本效益。我们的工程团队可以根据您的材料特性和生产目标推荐最佳配置。

从焦作中信获得定制的碎石机工厂解决方案很简单:
第1步-提供项目详细信息:通过以下信息联系我们:
材料类型(花岗岩、石灰石、铁矿石、河石等)
所需容量(例如,50 tph碎石机工厂价格查询、100 tph碎石机、200 tph碎石机工厂价格或500 tph碎石机)
最大进给尺寸
所需的最终产品尺寸和等级
现场条件和电力可用性
第2步-工程设计:我们的团队将根据您的规格创建完整的岩石破碎工厂布局、工艺流程图和设备选择计划。我们优化颚式圆锥破碎机组合或其他配置,以最大限度地提高效率并最大限度地降低运营成本。
第3步-报价:我们提供详细的报价,包括:
设备成本(一次颚式破碎机厂、二次圆锥破碎机厂、筛网、给料机、输送机)
航运和物流
安装调试支持
培训及售后服务
第4步-项目执行:一旦获得批准,我们将制造、交付和支持您的碎石机工厂的安装。
无论您需要中型采石场的150 tph碎石机价格,还是大型采矿的完整的500 tph碎石机工厂,我们的团队随时准备提供帮助。浏览我们的案例研究以获取灵感,然后联系我们讨论您的项目。作为碎石厂和采矿破碎机厂解决方案的领先供应商,我们提供可靠、高性能的设备,并以全面的支持为后盾。

为您的碎石机工厂确定合适的产能对于最大限度地提高投资回报率和避免投资过度或不足至关重要。以下是如何做到这一点:

第1步-评估您的市场需求:计算您当前和预计的成品骨料销售额。如果您供应混凝土配料厂或沥青厂,请考虑它们的消费率。对于矿山或采石场运营,评估您的每月生产目标和运营天数。

第2步-考虑您的原材料可用性:确保您的采石场或矿场能够始终如一地提供足够的饲料来匹配您的碎石机工厂的产能。在没有足够原材料的情况下过度投资500吨/小时的碎石机是低效的。

第3步-运行时间因素:每天运行8小时的工厂需要比运行16-20小时的工厂更高的TPH才能实现相同的每日产量。例如,运行8小时的100吨/小时碎石机每天生产800吨,而运行16小时的50吨/小时碎石机工厂价格选项可以产生相同的每日吨位——但劳动力和能源成本更高。

第4步-未来扩张计划:许多客户从100 tph碎石机厂价格配置开始,随着业务的增长,后来扩展到200 tph碎石机厂价格,甚至500 tph碎石机。我们的颚式圆锥破碎机组合和模块化碎石厂的设计考虑到了可扩展性。

第5步-将容量与您的项目规模相匹配:

对于小型采石场、混凝土回收或试点项目,我们推荐50至100 TPH范围。这包括我们的50 tph碎石机工厂价格和100 tph碎石机价格选项,非常适合入门级操作或材料量有限的项目。

对于中等商业骨料生产,120至150 TPH范围是一个受欢迎的选择。我们的许多客户从150 TPH碎石机价格配置开始,以供应当地建筑和混凝土市场。

对于大型采石场和道路建设项目,通常选择200至250 TPH的容量。我们在这一范围内的成功项目包括菲律宾的200 TPH三级骨料厂和埃塞俄比亚的250 TPH花岗岩破碎厂。

对于大批量采矿作业和重大基础设施项目,300至350 TPH范围是理想的,我们的案例研究包括印度尼西亚的300 TPH山石破碎厂和采用双锥破碎机的350 TPH花岗岩破碎厂。

对于大型采矿和大型基础设施项目,我们提供定制的500 tph碎石机解决方案,旨在处理最苛刻的生产要求。这些高容量岩石破碎装置配置旨在实现最大的产量和可靠性。

第6步-咨询我们的工程团队:确定合适容量的最可靠方法是与我们分享您的项目详细信息。根据您的材料类型、进料尺寸和期望的产量,我们将推荐最佳的岩石破碎设备配置,并根据您的需求提供详细的200 tph碎石机价格或250 tph碎石机报价。

无论您是需要初级破碎的颚式破碎机厂房,次级阶段的圆锥破碎机厂房,还是完整的矿用破碎机厂房系统,焦作中信的工程团队都将帮助您选择合适的产能,最大限度地提高盈利能力,同时最大限度地减少资本投资。立即联系我们,以定制的碎石机厂房解决方案开始您的项目规划

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