Pabrik Penghancur Batu Sungai 250TPH

Feed Size:
Capacity:

【Application】:1set ZSW490*110 Vibrating Feeder + 1set PE750*1060 Jaw Crusher + 1sets XHP300 Hydraulic Cone Crusher + 1set 3YK2470 Vibrating Screen + 1set B1000×15mBelt conveyor +1set B1000×18mBelt conveyor +1set B1000×25mBelt conveyor +1set B800×32mBelt conveyor +1set B500×15mBelt conveyor + Electronic control system

Project Introduction

250TPH River Stone Crushing Plant – Complete Stationary Stone Crushing Solution

Project Overview

This 250 tons per hour river stone crushing plant is a stationary crushing system designed to process natural river stone into high-quality construction aggregates. The project was developed to meet the growing demand for premium-grade aggregates in infrastructure, concrete production, and road construction projects. With a maximum feed size of 630mm and a production capacity of 250 tons per hour, this fully integrated crushing and screening plant delivers consistent output of three final product sizes – 0-5mm, 5-9mm, and 9-12mm – meeting stringent quality standards for modern construction applications.


Equipment Configuration List

The complete stationary crushing line comprises the following high-performance equipment, carefully selected to ensure optimal processing efficiency and product quality:

EquipmentModelFunction
Vibrating FeederZSW490×110Uniform material feeding
Primary Jaw CrusherPE750×1060Primary crushing stage
Hydraulic Cone CrusherXHP300Secondary crushing & shaping
Circular Vibrating Screen3YK2470Final product classification
Belt Conveyors5 sets (various lengths)Material handling & transfer
Control SystemElectronicFull plant automation

Crushing Process Flow – From Raw Material to Finished Product

Primary Crushing Stage

The max feed size of large river stone is 630mm, and it is uniformly fed into PE750×1060 jaw crusher by ZSW490×110 vibrating feeder. The primary reduction, in this case with a jaw crusher, reduces the large river stone raw material into smaller parts. The PE series is a heavy-duty primary crusher that uses the finest crushing force in normal operation.

Secondary Crushing and Shaping Stage

After the primary reduction, the material is passed on to a belt conveyor that transports it to the XHP300 hydraulic impactor for secondary crushing. HST series single cylinder cone crusher with hydraulic-driven system is a kind of new type high efficient crushing equipment which is developed by our engineers through over 20 years effort. With the hydraulic adjustment system, operators can create a specific desired size and shape (width) at the discharge opening.This stage is critical for producing high-quality aggregates that meet the demanding specifications of modern concrete and road construction.

Screening and Classification Stage

Then, the materials are sent to 3YK2470 circular vibrating screen for final screening and classification after secondary crushing. The crushed river stone is fed into this high-efficiency screening unit where it was screened at the required three final product sizes, 0-5mm, 5-9mm and 9-12mm. This design also has a closed-circuit which saves material from leaving and returning to the cone crusher for further size reduction thus ensuring product quality is kept consistent, maximising any possibility of waste.

Material meeting the required sizes is transported by belt conveyor to designated stockpiles for storage and shipment.


Key Customer Benefits – Why This Plant Delivers Exceptional Value

1. High Production Capacity
With a processing capacity of 250 tons per hour, this plant is designed for reliable aggregate production, ensuring uninterrupted supply to meet the demands of major infrastructure and construction projects.

2. Superior Product Quality
The two-stage crushing process with hydraulic cone crusher, combined with the efficient screening system, produces well-shaped, cubical aggregates that meet the highest industry standards for concrete production and road construction.

3. Reliable Performance with Minimal Downtime
Built with robust, wear-resistant components and advanced hydraulic systems, the plant ensures reliable 24/7 operation. The hydraulic cavity cleaning system allows for quick clearing of blockages, minimizing downtime and protecting the crusher from damage.

4. Cost-Effective Operation
Optimized equipment selection and efficient material flow design reduce fuel consumption and operating costs. The ability to produce three finished product sizes in a single integrated system eliminates the need for additional processing stages, delivering exceptional return on investment.

5. Customized Engineering Solution
Every project is unique. Our team of experienced engineers worked closely with the client to design a crushing solution tailored to the specific material characteristics, site conditions, and production targets. The result is a plant that delivers exactly what the customer needs – nothing less.


Why Choose Jiaozuo Zhongxin Heavy Industry?

As a professional mining machinery manufacturer with decades of industry experience, Jiaozuo Zhongxin Heavy Industry has established a proven track record of delivering high-performance crushing and screening solutions to customers across multiple continents. Our engineering expertise, commitment to quality, and customer-centric service approach make us a trusted partner for projects of all sizes and complexities.

We offer a complete range of stationary and mobile crushing equipment, including jaw crushers, cone crushers, impact crushers, vibrating screens, and feeding equipment. Our team provides comprehensive support from initial consultation and plant design to installation supervision, operator training, and after-sales service – ensuring your project is a success from start to finish.


Contact Us For Your Customized Crushing Solution

Whether you are planning a new stone crushing plant, upgrading an existing facility, or need a mobile solution for on-site processing, our team is ready to assist you. Contact us today to discuss your project requirements and receive a tailored proposal that fits your needs and budget.


Project Configuration

Pabrik penghancur batu sungai 250TPH ini memiliki saluran pemrosesan lengkap


Vibrating Feeder

Vibrating Feeder

Jaw Crusher

Jaw Crusher

Hydraulic Cone Crusher

Hydraulic Cone Crusher

Circular Vibrating Screen

Circular Vibrating Screen

Belt Conveyor

Belt Conveyor


Project Site Photos

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Common Problems

This section is designed to address the most pressing inquiries customers may have regarding the daily operation, maintenance, product advantages, and after-sales service of our cone crushers. Our aim is to help you gain a comprehensive understanding of our overall capabilities and enable you to make informed decisions for your projects.

Jiaozuo Zhongxin Heavy Industry telah berhasil mengirimkan banyak proyek pabrik penghancur batu dan pabrik penghancur batu ke seluruh dunia, mencakup berbagai bahan dan kapasitas. Portofolio proyek kami meliputi:
Pabrik penghancur bijih besi (300 TPH): Menampilkan pengumpan getar ZSW3895 + PE600 × 900 penghancur rahang + HP300 penghancur kerucut hidrolik + layar getar 3YK1860.
Pabrik penghancur batu kapur (300 TPH): Dilengkapi dengan pengumpan getar ZSW3895 + ZXC European Type Jaw Crusher + HP300 cone crusher + layar getar 3YK1860.
Pabrik penghancur granit (250 TPH di Ethiopia): Menggunakan pengumpan ZSW + penghancur rahang PE + kerucut penghancur PY + penghancur dampak poros vertikal VSI + layar getar melingkar YK.
Pabrik penghancur agregat (200 TPH di Filipina): Pabrik penghancur batu stasioner tiga tahap yang memproduksi agregat kubus berkualitas tinggi.
Pabrik penghancur batu gunung (300 TPH di Indonesia): Pabrik penghancur kerucut tiga tahap lengkap dan jalur produksi penyaringan.
Pabrik penghancur granit (350 TPH): Menampilkan pengumpan ZSW600x130 + pabrik penghancur rahang PE900x1200 + penghancur kerucut hidrolik ganda XHP300 + layar ganda 3YK2460.
Apakah Anda memerlukan harga pabrik penghancur batu 50 tph untuk proyek kecil atau penghancur batu 500 tph untuk produksi skala besar, kami telah membuktikan pengalaman di berbagai aplikasi. Hubungi kami untuk melihat bagaimana solusi pabrik penghancur pertambangan kami dapat memenuhi kebutuhan spesifik Anda.

Memilih konfigurasi pabrik penghancur batu yang tepat tergantung pada beberapa faktor penting. Tim teknik kami merancang pabrik penghancur batu yang disesuaikan berdasarkan:
Jenis bahan: Bahan yang berbeda memerlukan pendekatan penghancuran yang berbeda:
Granit, basalt, dan bijih besi → Jaw crusher + kombinasi cone crusher (konfigurasi penghancur kerucut rahang)
Batu kapur dan batu keras sedang → Penghancur rahang + penghancur benturan
Batu sungai → Jaw crusher + cone crusher + VSI untuk pembentukan pasir
Persyaratan kapasitas: Kami menawarkan solusi dari 50 TPH hingga 500 TPH:
Harga pabrik penghancur batu 50 tph → Ideal untuk proyek skala kecil
100 tph stone crusher dan harga pabrik penghancur batu 100 tph → Operasi skala menengah
Harga penghancur batu 120 tph dan harga penghancur batu 150 tph → Produksi kelas menengah
Harga penghancur batu 200 tph dan harga pabrik penghancur batu 200 tph → Produksi agregat skala besar
Penghancur batu 250 tph dan penghancur batu 500 tph → Operasi penambangan dan penggalian berkapasitas tinggi
Spesifikasi produk akhir: Ukuran dan bentuk keluaran yang diinginkan menentukan kebutuhan akan tahap penghancuran tambahan atau pembentukan VSI.
Kondisi lokasi: Ketersediaan ruang, catu daya, dan persyaratan mobilitas memengaruhi apakah Anda memerlukan pabrik penghancur batu stasioner atau solusi seluler.
Studi kasus kami menunjukkan konfigurasi yang berhasil untuk berbagai bahan dan kapasitas. Bagikan detail proyek Anda dan kami akan merancang tata letak pabrik penghancur rahang atau pabrik penghancur kerucut yang optimal untuk Anda.

Memahami perbedaan membantu Anda memilih konfigurasi pabrik penghancur batu yang tepat:
Pabrik Penghancur Rahang: Dirancang untuk penghancuran primer, menangani ukuran pakan yang besar (hingga 1000mm) dan bahan dengan kekerasan tinggi. Unit pabrik penghancur rahang Seri PE dan ZXC Tipe Eropa kami adalah fondasi dari sebagian besar operasi pabrik penghancur batu. Mereka ideal untuk tahap pertama pabrik penghancur batu.
Cone Crusher Plant: Khusus untuk penghancuran sekunder dan tersier, menghasilkan agregat kubus yang seragam. Pabrik penghancur kerucut unggul dalam memproses bahan keras dan abrasif dengan efisiensi tinggi. Ini sering digunakan setelah penghancur rahang dalam konfigurasi pabrik penghancur batu multi-tahap.
Kombinasi Jaw Cone Crusher: Ini adalah pengaturan yang paling umum dan efektif untuk memproses batuan keras seperti granit, basal, dan bijih besi. Pabrik penghancur rahang menangani reduksi primer, sedangkan pabrik penghancur kerucut melakukan penghancuran sekunder dan tersier - memberikan bentuk produk yang sangat baik dan gradasi yang konsisten. Banyak kasus kami, seperti pabrik 200 TPH Filipina dan pabrik 300 TPH Indonesia, menggunakan kombinasi penghancur kerucut rahang ini.
Untuk bahan yang lebih lembut seperti batu kapur, kombinasi rahang + impact crusher mungkin lebih hemat biaya. Tim teknik kami dapat merekomendasikan konfigurasi optimal berdasarkan karakteristik material dan tujuan produksi Anda.

Mendapatkan solusi pabrik penghancur batu yang disesuaikan dari Jiaozuo Zhongxin sangat mudah:
Langkah 1 - Berikan Detail Proyek: Hubungi kami dengan informasi berikut:
Jenis bahan (granit, batu kapur, bijih besi, batu sungai, dll.)
Kapasitas yang dibutuhkan (misalnya, permintaan harga pabrik penghancur batu 50 tph, penghancur batu 100 tph, harga pabrik penghancur batu 200 tph, atau penghancur batu 500 tph)
Ukuran pakan maksimum
Ukuran dan gradasi produk akhir yang diinginkan
Kondisi lokasi dan ketersediaan daya
Langkah 2 - Desain Teknik: Tim kami akan membuat tata letak pabrik penghancur batu lengkap, diagram aliran proses, dan rencana pemilihan peralatan berdasarkan spesifikasi Anda. Kami mengoptimalkan kombinasi penghancur kerucut rahang atau konfigurasi lain untuk memaksimalkan efisiensi dan meminimalkan biaya operasi.
Langkah 3 - Kutipan: Kami memberikan kutipan terperinci termasuk:
Biaya peralatan (pabrik penghancur rahang primer, pabrik penghancur kerucut sekunder, layar, pengumpan, konveyor)
Pengiriman dan logistik
Dukungan instalasi dan commissioning
Pelatihan dan layanan purna jual
Langkah 4 - Eksekusi Proyek: Setelah disetujui, kami memproduksi, mengirimkan, dan mendukung pemasangan pabrik penghancur batu Anda.
Apakah Anda memerlukan harga penghancur batu 150 tph untuk tambang berukuran sedang atau pabrik penghancur batu 500 tph lengkap untuk penambangan skala besar, tim kami siap membantu. Jelajahi studi kasus kami untuk mendapatkan inspirasi, kemudian hubungi kami untuk mendiskusikan proyek Anda. Sebagai penyedia terkemuka solusi pabrik penghancur batu dan pabrik penghancur pertambangan, kami memberikan peralatan yang andal dan berkinerja tinggi yang didukung oleh dukungan komprehensif.

Menentukan kapasitas yang tepat untuk pabrik penghancur batu Anda sangat penting untuk memaksimalkan ROI dan menghindari investasi yang berlebihan atau kurang. Berikut cara mendekatinya:

Langkah 1 - Nilai permintaan pasar Anda: Hitung penjualan agregat jadi Anda saat ini dan proyeksi. Jika Anda memasok pabrik batching beton atau pabrik aspal, pertimbangkan tingkat konsumsinya. Untuk operasi tambang atau tambang, evaluasi target produksi bulanan dan hari operasional Anda.

Langkah 2 - Pertimbangkan ketersediaan bahan baku Anda: Pastikan tambang atau lokasi penambangan Anda dapat secara konsisten memasok bahan pakan yang cukup agar sesuai dengan kapasitas pabrik penghancur batu Anda. Berinvestasi berlebihan dalam penghancur batu 500 tph tanpa bahan baku yang cukup tidak efisien.

Langkah 3 - Faktor dalam jam operasional: Pabrik yang beroperasi 8 jam per hari membutuhkan TPH lebih tinggi daripada pabrik yang beroperasi 16-20 jam untuk mencapai output harian yang sama. Misalnya, penghancur batu 100 tph yang berjalan 8 jam menghasilkan 800 ton per hari, sedangkan opsi harga pabrik penghancur batu 50 tph yang berjalan 16 jam dapat menghasilkan tonase harian yang sama - tetapi dengan biaya tenaga kerja dan energi yang lebih tinggi.

Langkah 4 - Rencana untuk ekspansi di masa depan: Banyak klien memulai dengan konfigurasi harga pabrik penghancur batu 100 tph dan kemudian memperluas ke harga pabrik penghancur batu 200 tph atau bahkan penghancur batu 500 tph seiring pertumbuhan bisnis mereka. Kombinasi penghancur kerucut rahang kami dan pabrik penghancur batu modular dirancang dengan mempertimbangkan skalabilitas.

Langkah 5 - Sesuaikan kapasitas dengan skala proyek Anda:

Untuk tambang kecil, daur ulang beton, atau proyek percontohan, kami merekomendasikan kisaran 50 hingga 100 TPH. Ini termasuk harga pabrik penghancur batu 50 tph kami dan opsi harga penghancur batu 100 tph, yang ideal untuk operasi tingkat pemula atau proyek dengan volume material terbatas.

Untuk produksi agregat komersial menengah, kisaran 120 hingga 150 TPH adalah pilihan populer. Banyak klien kami memulai dengan konfigurasi harga penghancur batu 150 tph untuk memasok pasar konstruksi dan beton lokal.

Untuk tambang besar dan proyek konstruksi jalan, kapasitas 200 hingga 250 TPH biasanya dipilih. Proyek sukses kami dalam kisaran ini termasuk pabrik agregat tiga tahap 200 TPH di Filipina dan pabrik penghancur granit 250 TPH di Ethiopia.

Untuk operasi penambangan volume tinggi dan proyek infrastruktur besar, kisaran 300 hingga 350 TPH sangat ideal. Studi kasus kami meliputi pabrik penghancur batu gunung 300 TPH di Indonesia dan pabrik penghancur granit 350 TPH yang menampilkan penghancur kerucut ganda.

Untuk proyek pertambangan dan infrastruktur mega skala besar, kami menawarkan solusi penghancur batu 500 tph khusus yang dirancang untuk menangani persyaratan produksi yang paling menuntut. Konfigurasi pabrik penghancur batu berkapasitas tinggi ini direkayasa untuk throughput dan keandalan maksimum.

Langkah 6 - Konsultasikan dengan tim teknik kami: Cara paling andal untuk menentukan kapasitas yang tepat adalah dengan membagikan detail proyek Anda kepada kami. Berdasarkan jenis bahan, ukuran pakan, dan output yang diinginkan, kami akan merekomendasikan konfigurasi pabrik penghancur batu yang optimal dan memberikan detail harga penghancur batu 200 tph atau kutipan penghancur batu 250 tph yang disesuaikan dengan kebutuhan Anda.

Apakah Anda memerlukan pabrik penghancur rahang untuk penghancuran primer, pabrik penghancur kerucut untuk tahap sekunder, atau sistem pabrik penghancur penambangan lengkap, tim teknik Jiaozuo Zhongxin akan membantu Anda memilih kapasitas yang tepat untuk memaksimalkan profitabilitas sambil meminimalkan investasi modal. Hubungi kami hari ini untuk memulai perencanaan proyek Anda dengan solusi pabrik penghancur batu yang disesuaikan

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