Jiaozuo Zhongxin Mesin Industri Berat Co., Ltd.
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300tph pabrik penghancur batu kapur

300tph pabrik penghancur batu kapur

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Capacity:

【Application】:ZSW3895 vibrating feeder+ZXC series European Type Jaw Crusher +XHP300 hydraulic cone crusher+3YK1860 vibrating screen

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Project Introduction

Limestone is the cornerstone of modern infrastructure, widely used in cement production, road base construction, and high-quality concrete. However, achieving a high output of 300 tons per hour (TPH) while maintaining low energy consumption and precise particle shaping requires an advanced, well-engineered crushing system.
This case study highlights a highly successful 300 TPH Limestone Crushing Plant. By integrating European-type crushing technology with high-efficiency hydraulic cone crushing, this production line delivers premium-grade aggregates with maximum uptime and low operational costs.
Technical Specifications & Plant Configuration

  • Processed Material: Medium-hard Limestone

  • Production Capacity: 300 TPH (Tons Per Hour)

  • Maximum Feeding Size: 500 mm

  • Final Product Sizes: 0-5mm (manufactured sand), 5-9mm, 9-12mm (premium construction aggregates)

  • Core Equipment Configuration:

    • ZSW3895 Vibrating Feeder (Heavy-duty, uniform feeding)

    • ZXC Series European Type Jaw Crusher (Advanced primary crushing)

    • XHP300 Hydraulic Cone Crusher (High-efficiency secondary crushing & shaping)

    • 3YK1860 Circular Vibrating Screen (Three-deck precise separation)

    • Heavy-duty Belt Conveyor System & Centralized Control Panel

Optimized 300 TPH Limestone Crushing Process Flow

300tph pabrik penghancur batu kapur(Gambar1)

This production line utilizes a high-efficiency closed-circuit design to transform 500mm raw limestone into perfectly sized commercial aggregates:
Stage 1: Primary Crushing via ZXC European Jaw Crusher
Raw limestone blocks (up to 500mm) are fed continuously and evenly by the ZSW3895 Vibrating Feeder into the ZXC Series European Type Jaw Crusher. The ZXC series stands out with its optimized crushing cavity, heavy-duty rotor design, and unique wedge adjustment system. It handles large-capacity primary crushing effortlessly, delivering a significantly higher reduction ratio than traditional jaw crushers.
Stage 2: Secondary Crushing via XHP300 Hydraulic Cone Crusher
The coarsely crushed limestone is transferred via high-capacity belt conveyors to the XHP300 Hydraulic Cone Crusher. The XHP300 represents the pinnacle of modern hydraulic crushing technology. Utilizing a unique inter-particle crushing action (lamination crushing), it not only reduces the material size efficiently but also significantly improves the cubical shape of the output while minimizing the production of unwanted elongated flakes.
Stage 3: High-Precision Screening via 3YK1860 Vibrating Screen
The output from the XHP300 cone crusher is conveyed to the 3YK1860 Circular Vibrating Screen. This heavy-duty 3-deck screen accurately separates the material into four fractions:

  • 0-5mm, 5-9mm, 9-12mm: These final products meet strict international construction standards and are transferred directly to their respective stockpiles.

  • Oversized materials (>12mm): Automatically returned via the return belt conveyor to the XHP300 cone crusher for secondary crushing, creating a zero-waste, closed-loop system.

Key Advantages of the 300 TPH Limestone Production Line
1. Advanced European Technology for Higher ROI
The inclusion of the ZXC European Jaw Crusher ensures that the plant handles high-throughput primary crushing without bottlenecks. Its robust build reduces maintenance intervals, maximizing the factory's return on investment (ROI).
2. Superior Cubic Product Shape (Low Flakiness)
Thanks to the XHP300 Hydraulic Cone Crusher, the final aggregates (5-9mm and 9-12mm) feature an exceptional cubical shape. This premium shape is highly sought after by concrete batching plants as it increases concrete strength while reducing cement consumption.
3. Smart Hydraulic System & Easy Maintenance
The XHP300 crusher features a hydraulic motor adjustment, hydraulic clearing, and overload protection. If a non-crushable object (like tramp iron) enters the cavity, the hydraulic system automatically releases it and resets, protecting the machine and minimizing downtime.
4. Compact Footprint & Low Environmental Impact
The layout utilizes the 3YK1860 vibrating screen and optimized belt conveyors to save site space, reducing civil engineering costs. Dust control covers and spray systems can be easily integrated to meet local environmental regulations.
Turnkey Crushing Solutions & Global Support
We specialize in designing and manufacturing high-capacity mining and aggregate equipment. From customized flowchart design and equipment manufacturing to site installation, commissioning, and wear-parts support, we provide full lifecycle services to ensure your quarry runs smoothly.
Get a Customized Flowchart & Quote Today

Are you planning to invest in a 300 TPH stone crushing plant? Contact our technical team today to get a free, customized flowchart design and factory-direct pricing for the ZXC Jaw Crusher and XHP300 Cone Crusher!

300tph pabrik penghancur batu kapur(Gambar2)


Project Configuration

Pengumpan getar ZSW3895 + seri ZXC Penghancur Jaw Tipe Eropa + Penghancur kerucut hidrolik XHP300 + layar getar 3YK1860

Vibrating Feeder

Vibrating Feeder

Jaw Crusher

Jaw Crusher

Hydraulic Cone Crusher

Hydraulic Cone Crusher

Circular Vibrating Screen

Circular Vibrating Screen

Belt Conveyor

Belt Conveyor

Mineral Processing Line

Advanced Mineral Beneficiation & Ore Processing Plants，Unlock the full value of your mineral deposits with our integrated processing lines. We offer complete EPC (Engineering, Procurement, and Construction) services for a wide range of ores, including Gold, Copper, Iron, Chrome, and Lithium.

Gravity Separation Line

Utilizing the density difference of minerals. Ideal for gold, tin, and tungsten recovery using jigs, shaking tables, and spiral classifiers.

Flotation Separation Line

Precision-engineered flotation cells and reagent systems for the recovery of copper, lead, zinc, and other sulfide ores.

Magnetic Separation Line

High-intensity magnetic separators designed for iron ore upgrading and removing impurities from non-metallic minerals.

Leaching & Cyanidation (CIL/CIP)

Modern gold extraction solutions focusing on high recovery rates and environmental compliance.

Related Solution

Crushing and mineral processing setups that actually handle hard rock, fines, and wet material. See our stationary, mobile, and modular lines for mining and aggregates.

Diagram Alir Pabrik Pembuatan Pasir 50TPH
Diagram Alir Pabrik Pembuatan Pasir 50TPH
Diagram Alir Pabrik Pemecah Batu Sungai 80TPH
Diagram Alir Pabrik Pemecah Batu Sungai 80TPH
Diagram Alir Pabrik Penghancur Bijih Besi 100TPH
Diagram Alir Pabrik Penghancur Bijih Besi 100TPH

Kirimi Kami Pesan

Silakan isi formulir di bawah ini, dan insinyur penjualan kami akan menghubungi Anda dalam waktu 24 jam.

Common Problems

This section is designed to address the most pressing inquiries customers may have regarding the daily operation, maintenance, product advantages, and after-sales service of our cone crushers. Our aim is to help you gain a comprehensive understanding of our overall capabilities and enable you to make informed decisions for your projects.

Jiaozuo Zhongxin Heavy Industry telah berhasil mengirimkan banyak proyek pabrik penghancur batu dan pabrik penghancur batu ke seluruh dunia, mencakup berbagai bahan dan kapasitas. Portofolio proyek kami meliputi:
Pabrik penghancur bijih besi (300 TPH): Menampilkan pengumpan getar ZSW3895 + PE600 × 900 penghancur rahang + HP300 penghancur kerucut hidrolik + layar getar 3YK1860.
Pabrik penghancur batu kapur (300 TPH): Dilengkapi dengan pengumpan getar ZSW3895 + ZXC European Type Jaw Crusher + HP300 cone crusher + layar getar 3YK1860.
Pabrik penghancur granit (250 TPH di Ethiopia): Menggunakan pengumpan ZSW + penghancur rahang PE + kerucut penghancur PY + penghancur dampak poros vertikal VSI + layar getar melingkar YK.
Pabrik penghancur agregat (200 TPH di Filipina): Pabrik penghancur batu stasioner tiga tahap yang memproduksi agregat kubus berkualitas tinggi.
Pabrik penghancur batu gunung (300 TPH di Indonesia): Pabrik penghancur kerucut tiga tahap lengkap dan jalur produksi penyaringan.
Pabrik penghancur granit (350 TPH): Menampilkan pengumpan ZSW600x130 + pabrik penghancur rahang PE900x1200 + penghancur kerucut hidrolik ganda XHP300 + layar ganda 3YK2460.
Apakah Anda memerlukan harga pabrik penghancur batu 50 tph untuk proyek kecil atau penghancur batu 500 tph untuk produksi skala besar, kami telah membuktikan pengalaman di berbagai aplikasi. Hubungi kami untuk melihat bagaimana solusi pabrik penghancur pertambangan kami dapat memenuhi kebutuhan spesifik Anda.

Memilih konfigurasi pabrik penghancur batu yang tepat tergantung pada beberapa faktor penting. Tim teknik kami merancang pabrik penghancur batu yang disesuaikan berdasarkan:
Jenis bahan: Bahan yang berbeda memerlukan pendekatan penghancuran yang berbeda:
Granit, basalt, dan bijih besi → Jaw crusher + kombinasi cone crusher (konfigurasi penghancur kerucut rahang)
Batu kapur dan batu keras sedang → Penghancur rahang + penghancur benturan
Batu sungai → Jaw crusher + cone crusher + VSI untuk pembentukan pasir
Persyaratan kapasitas: Kami menawarkan solusi dari 50 TPH hingga 500 TPH:
Harga pabrik penghancur batu 50 tph → Ideal untuk proyek skala kecil
100 tph stone crusher dan harga pabrik penghancur batu 100 tph → Operasi skala menengah
Harga penghancur batu 120 tph dan harga penghancur batu 150 tph → Produksi kelas menengah
Harga penghancur batu 200 tph dan harga pabrik penghancur batu 200 tph → Produksi agregat skala besar
Penghancur batu 250 tph dan penghancur batu 500 tph → Operasi penambangan dan penggalian berkapasitas tinggi
Spesifikasi produk akhir: Ukuran dan bentuk keluaran yang diinginkan menentukan kebutuhan akan tahap penghancuran tambahan atau pembentukan VSI.
Kondisi lokasi: Ketersediaan ruang, catu daya, dan persyaratan mobilitas memengaruhi apakah Anda memerlukan pabrik penghancur batu stasioner atau solusi seluler.
Studi kasus kami menunjukkan konfigurasi yang berhasil untuk berbagai bahan dan kapasitas. Bagikan detail proyek Anda dan kami akan merancang tata letak pabrik penghancur rahang atau pabrik penghancur kerucut yang optimal untuk Anda.

Memahami perbedaan membantu Anda memilih konfigurasi pabrik penghancur batu yang tepat:
Pabrik Penghancur Rahang: Dirancang untuk penghancuran primer, menangani ukuran pakan yang besar (hingga 1000mm) dan bahan dengan kekerasan tinggi. Unit pabrik penghancur rahang Seri PE dan ZXC Tipe Eropa kami adalah fondasi dari sebagian besar operasi pabrik penghancur batu. Mereka ideal untuk tahap pertama pabrik penghancur batu.
Cone Crusher Plant: Khusus untuk penghancuran sekunder dan tersier, menghasilkan agregat kubus yang seragam. Pabrik penghancur kerucut unggul dalam memproses bahan keras dan abrasif dengan efisiensi tinggi. Ini sering digunakan setelah penghancur rahang dalam konfigurasi pabrik penghancur batu multi-tahap.
Kombinasi Jaw Cone Crusher: Ini adalah pengaturan yang paling umum dan efektif untuk memproses batuan keras seperti granit, basal, dan bijih besi. Pabrik penghancur rahang menangani reduksi primer, sedangkan pabrik penghancur kerucut melakukan penghancuran sekunder dan tersier - memberikan bentuk produk yang sangat baik dan gradasi yang konsisten. Banyak kasus kami, seperti pabrik 200 TPH Filipina dan pabrik 300 TPH Indonesia, menggunakan kombinasi penghancur kerucut rahang ini.
Untuk bahan yang lebih lembut seperti batu kapur, kombinasi rahang + impact crusher mungkin lebih hemat biaya. Tim teknik kami dapat merekomendasikan konfigurasi optimal berdasarkan karakteristik material dan tujuan produksi Anda.

Mendapatkan solusi pabrik penghancur batu yang disesuaikan dari Jiaozuo Zhongxin sangat mudah:
Langkah 1 - Berikan Detail Proyek: Hubungi kami dengan informasi berikut:
Jenis bahan (granit, batu kapur, bijih besi, batu sungai, dll.)
Kapasitas yang dibutuhkan (misalnya, permintaan harga pabrik penghancur batu 50 tph, penghancur batu 100 tph, harga pabrik penghancur batu 200 tph, atau penghancur batu 500 tph)
Ukuran pakan maksimum
Ukuran dan gradasi produk akhir yang diinginkan
Kondisi lokasi dan ketersediaan daya
Langkah 2 - Desain Teknik: Tim kami akan membuat tata letak pabrik penghancur batu lengkap, diagram aliran proses, dan rencana pemilihan peralatan berdasarkan spesifikasi Anda. Kami mengoptimalkan kombinasi penghancur kerucut rahang atau konfigurasi lain untuk memaksimalkan efisiensi dan meminimalkan biaya operasi.
Langkah 3 - Kutipan: Kami memberikan kutipan terperinci termasuk:
Biaya peralatan (pabrik penghancur rahang primer, pabrik penghancur kerucut sekunder, layar, pengumpan, konveyor)
Pengiriman dan logistik
Dukungan instalasi dan commissioning
Pelatihan dan layanan purna jual
Langkah 4 - Eksekusi Proyek: Setelah disetujui, kami memproduksi, mengirimkan, dan mendukung pemasangan pabrik penghancur batu Anda.
Apakah Anda memerlukan harga penghancur batu 150 tph untuk tambang berukuran sedang atau pabrik penghancur batu 500 tph lengkap untuk penambangan skala besar, tim kami siap membantu. Jelajahi studi kasus kami untuk mendapatkan inspirasi, kemudian hubungi kami untuk mendiskusikan proyek Anda. Sebagai penyedia terkemuka solusi pabrik penghancur batu dan pabrik penghancur pertambangan, kami memberikan peralatan yang andal dan berkinerja tinggi yang didukung oleh dukungan komprehensif.

Menentukan kapasitas yang tepat untuk pabrik penghancur batu Anda sangat penting untuk memaksimalkan ROI dan menghindari investasi yang berlebihan atau kurang. Berikut cara mendekatinya:

Langkah 1 - Nilai permintaan pasar Anda: Hitung penjualan agregat jadi Anda saat ini dan proyeksi. Jika Anda memasok pabrik batching beton atau pabrik aspal, pertimbangkan tingkat konsumsinya. Untuk operasi tambang atau tambang, evaluasi target produksi bulanan dan hari operasional Anda.

Langkah 2 - Pertimbangkan ketersediaan bahan baku Anda: Pastikan tambang atau lokasi penambangan Anda dapat secara konsisten memasok bahan pakan yang cukup agar sesuai dengan kapasitas pabrik penghancur batu Anda. Berinvestasi berlebihan dalam penghancur batu 500 tph tanpa bahan baku yang cukup tidak efisien.

Langkah 3 - Faktor dalam jam operasional: Pabrik yang beroperasi 8 jam per hari membutuhkan TPH lebih tinggi daripada pabrik yang beroperasi 16-20 jam untuk mencapai output harian yang sama. Misalnya, penghancur batu 100 tph yang berjalan 8 jam menghasilkan 800 ton per hari, sedangkan opsi harga pabrik penghancur batu 50 tph yang berjalan 16 jam dapat menghasilkan tonase harian yang sama - tetapi dengan biaya tenaga kerja dan energi yang lebih tinggi.

Langkah 4 - Rencana untuk ekspansi di masa depan: Banyak klien memulai dengan konfigurasi harga pabrik penghancur batu 100 tph dan kemudian memperluas ke harga pabrik penghancur batu 200 tph atau bahkan penghancur batu 500 tph seiring pertumbuhan bisnis mereka. Kombinasi penghancur kerucut rahang kami dan pabrik penghancur batu modular dirancang dengan mempertimbangkan skalabilitas.

Langkah 5 - Sesuaikan kapasitas dengan skala proyek Anda:

Untuk tambang kecil, daur ulang beton, atau proyek percontohan, kami merekomendasikan kisaran 50 hingga 100 TPH. Ini termasuk harga pabrik penghancur batu 50 tph kami dan opsi harga penghancur batu 100 tph, yang ideal untuk operasi tingkat pemula atau proyek dengan volume material terbatas.

Untuk produksi agregat komersial menengah, kisaran 120 hingga 150 TPH adalah pilihan populer. Banyak klien kami memulai dengan konfigurasi harga penghancur batu 150 tph untuk memasok pasar konstruksi dan beton lokal.

Untuk tambang besar dan proyek konstruksi jalan, kapasitas 200 hingga 250 TPH biasanya dipilih. Proyek sukses kami dalam kisaran ini termasuk pabrik agregat tiga tahap 200 TPH di Filipina dan pabrik penghancur granit 250 TPH di Ethiopia.

Untuk operasi penambangan volume tinggi dan proyek infrastruktur besar, kisaran 300 hingga 350 TPH sangat ideal. Studi kasus kami meliputi pabrik penghancur batu gunung 300 TPH di Indonesia dan pabrik penghancur granit 350 TPH yang menampilkan penghancur kerucut ganda.

Untuk proyek pertambangan dan infrastruktur mega skala besar, kami menawarkan solusi penghancur batu 500 tph khusus yang dirancang untuk menangani persyaratan produksi yang paling menuntut. Konfigurasi pabrik penghancur batu berkapasitas tinggi ini direkayasa untuk throughput dan keandalan maksimum.

Langkah 6 - Konsultasikan dengan tim teknik kami: Cara paling andal untuk menentukan kapasitas yang tepat adalah dengan membagikan detail proyek Anda kepada kami. Berdasarkan jenis bahan, ukuran pakan, dan output yang diinginkan, kami akan merekomendasikan konfigurasi pabrik penghancur batu yang optimal dan memberikan detail harga penghancur batu 200 tph atau kutipan penghancur batu 250 tph yang disesuaikan dengan kebutuhan Anda.

Apakah Anda memerlukan pabrik penghancur rahang untuk penghancuran primer, pabrik penghancur kerucut untuk tahap sekunder, atau sistem pabrik penghancur penambangan lengkap, tim teknik Jiaozuo Zhongxin akan membantu Anda memilih kapasitas yang tepat untuk memaksimalkan profitabilitas sambil meminimalkan investasi modal. Hubungi kami hari ini untuk memulai perencanaan proyek Anda dengan solusi pabrik penghancur batu yang disesuaikan

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