Jiaozuo Zhongxin Mesin Industri Berat Co., Ltd.
【Application】:High-Efficiency Aggregate Production Equipment
The Philippines' infrastructure and construction sectors are experiencing unprecedented growth, driving a massive demand for high-quality, precisely shaped aggregates. To meet this market demand, we engineered and deployed a high-efficiency 200 TPH (Tons Per Hour) Stationary Aggregate Stone Crushing Plant for our client.
+86 13676922906As a leading rock crusher supplier globally, we designed this robust, three-stage aggregate crushing plant and processing line specifically to handle heavy-duty quarrying. It stands as a benchmark for high-yield, low-maintenance aggregate production equipment in the region, offering a reliable alternative for clients who are looking for a premium aggregate crusher for sale and comparing global market options like a standard stone crusher China manufacturer layout.
Technical Specifications & Equipment Configuration
To achieve a stable 200 TPH capacity while maintaining excellent cubical product shape, our engineering team customized a configuration that surpasses standard 100 tph stone crusher setups, utilizing top-tier, heavy-duty aggregate crusher machine units.
| Equipment Type | Model / Specification | Function as Aggregate Crushing Machine |
| Vibrating Feeder | ZSW490x110 | Feeds raw material evenly while separating muck/soil. |
| Primary Jaw Crusher | PE750x1060 | Heavy-duty quarry crusher for sale config, handles feed size <650mm. |
| Secondary Cone Crusher | XHP300 Hydraulic Cone Crusher | High-efficiency secondary crushing and shaping for hard rock. |
| Circular Vibrating Screen 1 | 2YK2160 (2-Deck) | First-stage separation to control material recycling and sizing. |
| Circular Vibrating Screen 2 | 3YK2160 (3-Deck) | Final precise grading into distinct commercial aggregate sizes. |
| Belt Conveyor System | 4 Sets (Heavy-Duty) | Interconnects the stages for a seamless, automated material flow. |
Material & Output Profiles：
Raw Material: Aggregate Stone / Hard Rock / Quarry Feed
Maximum Feeding Size: ≤650mm
Design Capacity: 200 Tons Per Hour (Double the capacity of a standard 100 tph stone crusher plant price model)
Final Product Sizes: 0-5mm (manufactured sand), 5-9mm, and 9-12mm
Process Flow: How the Aggregate Crushing Plant Operates
This stationary aggregate crusher plant utilizes a seamless three-stage crushing process optimized for maximum uptime and minimum wear parts consumption:
1. Primary Crushing (Coarse Stage)
Huge aggregate stones (up to 650mm) are dumped into the heavy-duty ZSW490x110 Vibrating Feeder. The feeder ensures a continuous, uniform flow into the PE750x1060 Jaw Crusher. This powerful mine crusher machine exerts massive compressive force to break down rocks, significantly reducing the burden on the next stage.
2. Secondary & Tertiary Crushing (Fine & Reshaping Stage)
The primary crushed material is conveyed to the XHP300 hydraulic Cone Crusher. The XHP300 hydraulic Cone Crusher is the heart of the reshaping process. Utilizing modern laminated crushing principles, this high-performance aggregate crusher not only reduces the stone size efficiently but also drastically improves the particle shape, eliminating flaky and elongated needles to produce highly cubic aggregates.
3. High-Precision Screening & Classification
Once processed by the aggregate crushing equipment, the material enters the screening phase managed by two high-performance circular vibrating screens:
The 2YK2160 Vibrating Screen filters the oversized material, sending it back via return conveyors to the cone crusher for closed-circuit re-crushing.
The 3YK2160 Vibrating Screen precisely separates the qualified aggregates into three highly demanded market sizes: 0-5mm, 5-9mm, and 9-12mm.
Market Value & Rock Crusher Price Analysis
When analyzing the rock crusher price or reviewing a specific 100 tph stone crusher price online, smart investors look beyond the initial investment to evaluate long-term operational costs.
Why this configuration delivers the highest ROI:
Exceptional Product Shape: Thanks to the XHP300 hydraulic cone crusher, the final outputs feature an excellent cubical shape, meeting the strict standards required for high-strength concrete and asphalt mixing plants in the Philippines.
Hydraulic Efficiency & Safety: This aggregate crushing machine is equipped with advanced hydraulic clearing and adjustment systems, minimizing downtime caused by iron trampers or sudden power cuts.
Scalability vs 100 TPH Crushing Lines: While many small-scale queries look for a 100 tph stone crusher, upgraded 200 TPH plants offer a much lower cost-per-ton ratio, doubling your output with optimized power consumption.
This 200 TPH stationary aggregate crusher showcases our commitment to delivering high-efficiency, turnkey solutions tailored to our clients' specific geological and commercial needs. By balancing high capacity with precise multi-stage grading, this project has helped our client secure a leading position in the local Philippine aggregate supply chain.
Are you evaluating a mine crusher machine or looking for an affordable rock crusher price? Whether you want a customized 200 TPH plant or need a quote for a 100 tph stone crusher plant price layout, contact our expert engineering team today for a free design!
Peralatan Produksi Agregat Efisiensi TinggiSektor infrastruktur dan konstruksi Filipina mengalami pertumbuhan yang belum pernah terjadi sebelumnya, mendorong permintaan besar-besaran untuk agregat berkualitas tinggi ya
Vibrating Feeder
Jaw Crusher
Hydraulic Cone Crusher
Circular Vibrating Screen
Belt Conveyor
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Crushing and mineral processing setups that actually handle hard rock, fines, and wet material. See our stationary, mobile, and modular lines for mining and aggregates.
This section is designed to address the most pressing inquiries customers may have regarding the daily operation, maintenance, product advantages, and after-sales service of our cone crushers. Our aim is to help you gain a comprehensive understanding of our overall capabilities and enable you to make informed decisions for your projects.
Choosing Zhongxin genuine wear parts reduces downtime and significantly boosts your mining operation's ROI.
We help clients develop maintenance plans to solve issues before wear affects production.
We offer customized parts for materials like granite or gold ore, increasing wear resistance by 30%.
Leveraging our optimized supply chain, we promise the fastest delivery of parts to global sites.
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